Process Engineer III

GAF; Newton (KS); On-site; USD 88,000 - 121,000; Full time

Benefits offered by this job

Health insurance

401K with match

Tuition reimbursement

Wellness program

Career development

Job summary

GAF in Newton, Kansas is seeking a Process Engineer to lead quality and process improvement projects using PI tools such as QualPro, MVT/DOE, and Kepner-Tregoe PSDM. The role prioritizes safety, quality, service, and cost while delivering capital improvements.

You will collaborate with R&D and plant teams, train staff on SPC, perform process qualification, and ensure accurate reporting of trials. A bachelor’s degree in engineering and 5+ years of experience are required.

Qualifications

• Bachelor’s Degree in Engineering required.
• 5+ years process engineering experience.
• Ability to lead a team.
• Proficiency in Microsoft Office, PLC and AutoCAD.

Responsibilities

• Lead process design reviews and qualification of materials and processes.
• Performs PPA/FMEA on major process and raw material changes.
• Train production personnel on Statistical process Control (SPC).
• Leads the application and interpretation of SPC charting; educate personnel on policies.
• Conduct internal compliance audits of production tests, process specifications, PCNs and other in-plant processes.
• Coordinate Plant Trials with R&D and plant personnel.
• Ensures trials are accurately conducted and reported.

Skills

Process engineering

Team leadership

Engineering fundamentals

Microsoft Office

AutoCAD

PLC

Education

Bachelor’s Degree in Engineering

Tools

QualPro

MVT/DOE

Kepner-Tregoe PSDM

Job description

At GAF, we cover more than just buildings. We cover each other. Under this roof, you will have the tools and resources you need to grow and develop in your career. You will experience our incredible culture and will be empowered to support your teammates, your customers, and especially your community. Under this roof, we define the future while leading the present through our deep well of experience and our responsibility to the future to drive improvements and innovation in our products. We are GAF. And under this roof, we protect what matters most.

About GAF - Newton, Kansas

Newton is a vibrant Kansas community founded in 1871 on a spirit of work, from its earliest days as a railroad, agriculture and cattle drive hub. With a population of about 20,000, Newton and neighboring North Newton features an active arts community, three National Historic Districts, a variety of museums, trails, restaurants, shops and attractions, Bethel College, award winning school districts, a championship golf course, first-class convention center and many other amenities. This collaborative region is close to dynamic Wichita and may be the next best place for you to call home, in GAF’s newest “Field of Dreams!”

We are looking for a Process Engineer who will help lead the execution of Quality and Process Improvement projects and activities using standard PI tools such as Qualpro, MVT/DOE, Kepner Tregoe PSDM. Use a Hierarchy of values (Safety, Quality, Service, Cost) in prioritizing, using plans and executing capital improvements resulting from these projects. To support our founding team in Newton, we are offering a $10,000 sign-on bonus for this position.

Essential Duties

• Lead process design reviews, raw material qualification and product and process qualification and capability studies.
• Performs PPA/FMEA on all major process and raw material changes.
• Train production personnel on Statistical process Control (SPC).
• Leads the application and interpretation of SPC charting Train and educates personnel on company products, plant and corporate quality policies and procedures; including internal and external personnel, suppliers and customers.
• Conduct internal compliance audits of production tests, process specifications, plant change notices (PCN’s) and other in-plant processes.
• Coordinate Plant Trials with R&D and plant personnel.
• Ensures trials are accurately conducted and reported.

Qualifications Required

• Bachelor’s Degree in Engineering
• 5+ years process engineering experience
• Must have the ability to lead a team
• Works well in difficult and time pressure situations
• Demonstrated knowledge of engineering fundamentals and advanced proficiency in Microsoft Office, PLC and AutoCAD.

General Knowledge, Skills and Abilities

• Computer (intermediate knowledge)
• Microsoft Office (Word, Excel, Outlook) (intermediate knowledge)
• Google (G-Suite) (intermediate knowledge)
• Analytical and problem solving skills (intermediate knowledge)

Technical Knowledge, Skills and Abilities

• Coatings application process (entry knowledge)
• Project Management, Planning, and Scheduling (entry to intermediate knowledge)
• Material handling (entry to intermediate knowledge)
• Engineering / equipment design (entry to intermediate knowledge)
• Regulations of safe handling and registration of materials (entry knowledge)

Physical Demands

• Stationary Position - Frequently
• Move/Traverse - Frequently
• Stationary Position/Seated - Frequently
• Transport/Lifting - Frequently
• Transport/Carrying -
• Exerting Force/Pushing -
• Exerting Force/Pulling -
• Ascend/Descend -
• Balancing -
• Position Self/Stooping - Frequently
• Position Self/Kneeling - Frequently
• Position Self/Crouching -
• Position Self/Crawling -
• Reaching -
• Handling -
• Grasping -
• Feeling -
• Communicate/Talking -
• Communicate/Hearing -
• Repetitive Motions -
• Coordination -

Base salary Range: $88,006-$121,009

How We Protect What Matters Most:

1. We offer a wide range of health insurance options that include medical, dental, and vision for you and your family.
2. Our Family-Building benefits support the many different journeys to fertility and parenthood.
3. Our robust 401K plan includes an employer match contribution with your pre-tax and/or Roth contributions.
4. Other exciting programs and perks are available to help employees achieve work-life balance, including (but not limited to) a wellness program, free financial coaching, a referral program, and product rebates when purchased for an employee’s primary residence.
5. Professional growth and development are very important to us! We offer internal training programs and courses, as well as a generous tuition reimbursement program.
6. We're committed to fostering a culture that reflects our values to connect, empower, evolve, and inspire. We offer many opportunities for employees to connect with one another, including through our Employee Resource Groups who focus on education and allyship for all of our employees.

GAF complies with federal, state, and local disability laws and makes reasonable accommodations for applicants and employees with disabilities. If a reasonable accommodation is needed to participate in the job application or interview process, to perform essential job functions, and/or to receive other benefits and privileges of employment, please contact HR Services at 833-HR-XPERT.

We believe our employees are our greatest resource. We offer competitive salary, benefits, 401k, and vacation packages for all full time permanent positions. We are proud to be an equal opportunity workplace. We are committed to equal employment opportunity on the basis of each candidate's qualifications, experience, and merit, without regard to race, color, ancestry, religion, sex, national origin, sexual orientation, age, citizenship, marital status, disability, gender identity, or Veteran status. If you have a disability or special need that requires accommodation, please let us know. If applying for positions in the U.S., must be eligible to work in the U.S. without need for employer sponsored visa (work permit).