Senior Process Engineer, Powder Mixing - Scale-Up & Relocation

Form Energy; Pittsburgh (Allegheny County); On-site; USD 90,000 - 150,000; Full time

Benefits offered by this job

Relocation assistance

Stock options

Comprehensive benefits

Job summary

Form Energy is seeking a Senior Process Engineer – Powder Mixing to join our engineering team in developing, scaling, and optimizing powder mixing for electrode manufacturing on a high-volume production line. You will lead trials, define process requirements, and collaborate with equipment engineers to ensure robust scale-up.

The role emphasizes data-driven decision making, safety, and cross-functional teamwork across manufacturing and design groups as we scale iron-air battery production at

Qualifications

• Bachelor’s degree or higher in a relevant engineering field is required.
• Experience scaling powder processes from lab to production.
• Hands-on experience with industrial mixers and powder characterization is preferred.
• Strong data-driven decision-making and problem-solving skills.

Responsibilities

• Develop, scale, and optimize powder mixing processes for high-volume electrode manufacture.
• Define process requirements and partner with equipment engineers to design, specify, and qualify mixing systems.
• Lead experimental trials on current manufacturing lines to establish process windows, improve quality, and increase throughput.
• Scale-up novel test methods for powder characterization and own the data analysis to evaluate product quality.
• Be a champion for safety while scaling initial process designs to full production volume.

Skills

Powder mixing

Scale-up

Experimental design

Data analysis

Safety

Cross-functional teamwork

Education

Bachelor’s degree in Chemical Engineering, Mechanical Engineering, or Materials Science

Tools

Industrial mixers

Powder handling equipment

Particle characterization

Job description

Form Energy is seeking a Senior Process Engineer – Powder Mixing to join our engineering team in developing, scaling, and optimizing powder mixing for electrode manufacturing on a high-volume production line. You will lead trials, define process requirements, and collaborate with equipment engineers to ensure robust scale-up.

The role emphasizes data-driven decision making, safety, and cross-functional teamwork across manufacturing and design groups as we scale iron-air battery production at