Senior Process Engineer - Petrochemical Operations

Placements24; United States; Remote; USD 120,000 - 160,000; Full time

Job summary

Placements24 is seeking a highly experienced Senior Process Engineer to join a fully remote team focused on optimizing petrochemical operations across multiple facilities. You will analyze complex processes, drive efficiency, safety, and environmental compliance, and help reduce costs while improving yield.

The role requires mastery of process simulation tools (Aspen Plus, HYSYS), leading pilot plant studies and scale-ups, and delivering clear technical reports for global stakeholders.

Qualifications

• Master's degree in Chemical Engineering.
• Minimum of 8 years of experience in process engineering within the petrochemical or energy industry.
• Strong understanding of chemical reaction engineering, thermodynamics, fluid dynamics, and mass transfer.
• Proficiency in process simulation software (Aspen Plus, HYSYS) and data analysis tools.
• Experience with safety management systems and environmental regulations.
• Excellent analytical, problem-solving, and communication skills, with the ability to work effectively in a fully remote team.

Responsibilities

• Analyze and optimize complex chemical and physical processes to improve efficiency, yield, and product quality.
• Develop and implement process improvements, including equipment upgrades, operational changes, and new technology integration.
• Conduct process simulations, HAZOP studies, and risk assessments to ensure safety and environmental compliance.
• Troubleshoot and resolve operational issues, providing expert guidance to plant personnel.
• Design and manage pilot plant studies and scale-up processes for new products or modifications.
• Prepare technical reports, proposals, and project documentation for internal review and external stakeholders.

Skills

Process optimization

Reaction engineering

Thermodynamics

Fluid dynamics

Mass transfer

Aspen Plus

HYSYS

Data analysis

Safety management

Environmental regulations

Remote collaboration

Education

MSc Chemical Engineering

Tools

Aspen Plus

HYSYS

Job description

About the Role

Our client is seeking a highly experienced Senior Process Engineer to join their remote team, focusing on optimizing operations within the petrochemical and broader energy sector . This role is crucial for driving efficiency, safety, and environmental compliance across various chemical processing plants and facilities. You will analyze complex processes, identify areas for improvement, and implement solutions that enhance yield, reduce waste, and minimize operational costs. This is an exceptional opportunity for a seasoned engineer to leverage their expertise in a fully remote capacity, contributing to strategic initiatives and technological advancements in a critical global industry.

Key Responsibilities

• Analyze and optimize complex chemical and physical processes to improve efficiency, yield, and product quality.
• Develop and implement process improvements, including equipment upgrades, operational changes, and new technology integration.
• Conduct process simulations, HAZOP studies , and risk assessments to ensure safety and environmental compliance.
• Troubleshoot and resolve operational issues, providing expert guidance to plant personnel.
• Design and manage pilot plant studies and scale-up processes for new products or modifications.
• Prepare technical reports, proposals, and project documentation for internal review and external stakeholders.

Requirements

• Master's degree in Chemical Engineering or a related discipline.
• Minimum of 8 years of experience in process engineering within the petrochemical or energy industry .
• Strong understanding of chemical reaction engineering, thermodynamics, fluid dynamics, and mass transfer.
• Proficiency in process simulation software (e.g., Aspen Plus, HYSYS) and data analysis tools .
• Experience with safety management systems and environmental regulations.
• Excellent analytical, problem-solving, and communication skills, with the ability to work effectively in a fully remote team.

Benefits

• Highly competitive salary and substantial performance-based bonuses.
• Comprehensive medical, dental, and vision insurance.
• Generous allowance for home office setup and remote work expenses.
• Extensive professional development opportunities, including training and certifications.
• Flexible working hours and a culture that supports autonomy and remote collaboration.
• Opportunity to work on impactful projects within the global energy and chemical sectors.