Senior Process Engineer, Lean & Digital Transformation

Johnson & Johnson Co.; Memphis (TN); On-site; USD 90,000 - 130,000; Full time

Job summary

Johnson & Johnson in Memphis, TN seeks a Sr Engineer in Process Engineering to lead continuous improvement initiatives across warehousing and manufacturing. You will drive Lean Six Sigma programs, deploy Kaizen events, and optimize end-to-end processes including inbound, storage, picking, packing, and shipping.

Responsibilities include leading cross-functional teams, maintaining standard work, analyzing data for performance gains, and advancing digital tools like AI-enabled dashboards and WMS

Qualifications

• A minimum of a bachelor’s degree in mechanical, industrial, electrical engineering or equivalent field is required.
• A minimum of 4 years of relevant experience supporting a warehousing or manufacturing environment.
• Lean Six Sigma Green Belt required; Black Belt preferred.
• 3+ years managing Lean/Six Sigma projects with demonstrated business impact.
• Project Management experience; control of information flows, manage/control budgets and follow-up planning is required.
• Knowledge of FPX methodology is preferred.
• Experience in healthcare, medical device, pharmaceutical, or other regulated environments strongly preferred.
• Use of Good Manufacturing/ Distribution principles (GMP) principles is required.
• Capable to lead and motivate people, and coach them to develop and grow.
• Presentation and well-developed communications skills.
• FPX, Six Sigma, Lean training preferred.
• Experience utilizing data analytics, AI-enabled tools, Generative AI, Agentic AI, Power BI, Microsoft Fabric, or similar digital technologies to drive operational improvements is preferred.
• Demonstrated ability to identify, develop, and implement technology-enabled process improvements and digital transformation initiatives.
• Familiarity with warehouse automation, AI-driven optimization, predictive analytics, and intelligent workflow solutions is preferred.

Responsibilities

• Lead the site's continuous improvement strategy and roadmap aligned with operational and business objectives.
• Deploy Lean, Six Sigma, Kaizen, Value Stream Mapping, Problem Solving, and Process Excellence methodologies.
• Identify operational inefficiencies and bottlenecks across inbound, storage, replenishment, picking, packing, shipping, returns, cold chain, and inventory management processes.
• Facilitate Kaizen events, Rapid Improvement Workshops, and cross-functional problem-solving initiatives.
• Develop and maintain standard work, process documentation, and best practices.
• Analyze operational and inventory data to identify performance improvement opportunities.
• Lead root cause analysis and corrective action plans for operational failures, customer complaints, CAPAs, and quality events.
• Conduct benchmarking assessments and implement industry best practices.
• Manage a portfolio of continuous improvement projects from ideation through implementation and sustainability.
• Support site initiatives involving automation, robotics, warehouse management systems, and digital transformation programs.
• Promote a culture of operational excellence, accountability, and employee engagement.
• Leverage advanced analytics, AI agents, and digital tools to proactively identify bottlenecks, process variation, capacity constraints, and continuous improvement opportunities.
• Support the development and implementation of digital transformation initiatives, including AI-enabled dashboards, automation technologies, robotics, warehouse management systems, and intelligent decision-support tools.

Skills

Lean Six Sigma

Project Management

Data Analytics

Leadership

Process Optimization

Education

Bachelor's degree in Mechanical/Industrial/Electrical Engineering

Tools

Power BI

Microsoft Fabric

Warehouse Management Systems

Job description

Johnson & Johnson in Memphis, TN seeks a Sr Engineer in Process Engineering to lead continuous improvement initiatives across warehousing and manufacturing. You will drive Lean Six Sigma programs, deploy Kaizen events, and optimize end-to-end processes including inbound, storage, picking, packing, and shipping.

Responsibilities include leading cross-functional teams, maintaining standard work, analyzing data for performance gains, and advancing digital tools like AI-enabled dashboards and WMS