Senior Process Engineer - Extrusion & CI

AZEK Exteriors; Wilmington (OH); On-site; USD 100,000 - 130,000; Full time

Benefits offered by this job

Bonus

Benefits as applicable

Job summary

AZEK Exteriors is seeking a Senior Process Engineer in Ohio to lead day-to-day extrusion operations while driving long-term continuous improvement. You will troubleshoot, optimize processes, and improve equipment reliability and OEE, aligning with the company’s goals and core values.

You will also lead cross-functional teams, develop SOPs, and drive automation and digital tool adoption to enhance safety, quality, and productivity. Competitive salary with bonus and comprehensive benefits.

Qualifications

• Bachelor’s degree in engineering (Mechanical, Chemical, Manufacturing, or related field).
• 5+ years of manufacturing experience with hands-on process engineering and equipment handling.
• Proficiency in process optimization tools, data analysis, and statistical software (e.g., Minitab, JMP).
• Skilled in SolidWorks for design and modification purposes.
• Strong problem-solving skills with ability to resolve immediate production issues while contributing to long-term improvements.
• Experience in continuous improvement projects, preferably using Lean or Six Sigma methodologies.
• Excellent communication and collaboration skills, with proven ability to lead cross-functional teams.

Responsibilities

• Provide hands-on technical support for extrusion processes, resolving issues related to process flow, equipment functionality, material inconsistencies, and quality deviations.
• Investigate and address daily operational challenges using root cause analysis and Six Sigma methodologies.
• Collaborate with Maintenance and Manufacturing teams to ensure equipment uptime.
• Troubleshoot and validate new or idled equipment during commissioning, repair, upgrade, or replacement for safe, efficient production.

Skills

Problem solving

Leadership

Communication

Lean Six Sigma

Education

Bachelor's degree in engineering (Mechanical, Chemical, Manufacturing, or related)

Tools

Minitab

JMP

SolidWorks

Job description

AZEK Exteriors is seeking a Senior Process Engineer in Ohio to lead day-to-day extrusion operations while driving long-term continuous improvement. You will troubleshoot, optimize processes, and improve equipment reliability and OEE, aligning with the company’s goals and core values.

You will also lead cross-functional teams, develop SOPs, and drive automation and digital tool adoption to enhance safety, quality, and productivity. Competitive salary with bonus and comprehensive benefits.