Senior Process Engineer, Delivery — Thermal Solutions

Johnson Controls; Burlington (MA); On-site; USD 90,000 - 135,000; Full time

Job summary

Johnson Controls is building high-performance thermal components for AI, HPC, and mission-critical systems in Burlington, MA. The Senior Process Engineer will tune processes across the Stack Forging workflow, from laser cutting to material optimization, ensuring delivery of top-quality parts ahead of schedule.

The role requires a strong ownership mindset, comfort with rapid growth, and the ability to communicate trade-offs to teams and customers.

Qualifications

• Education: Bachelor’s degree in engineering with 5-7 years of professional experience, or a Ph.D. with 3+ years experience.
• Relevant Experience: laser cutting, metallurgy, or statistical data analysis.
• Manufacturing background: casting, machining, sheet metal forming or brazing.
• Hardtech grit: proven track record of making it happen in complex hardware environments.

Responsibilities

• Process Tuning & Optimization across Stack Forging including laser cutting, bonding, surface prep, geometry design, data analysis, and material property optimization for active projects.
• Root Cause Analysis: diagnose issues by collecting data and determining root causes.
• Hands-On Execution: support production floor with insight to ensure high-quality throughput.
• NPI Implementation: lead integration of new solutions into customer projects for delivery readiness.
• Feedback Loop: represent production needs for engineering improvements and testing capabilities.

Skills

Laser cutting

Metallurgy

Statistical data analysis

Communication

Hardtech grit

Problem solving

Education

Bachelor’s degree in engineering (5–7 years) or Ph.D. (3+ years)

Tools

Onshape CAD

Python

Job description

Johnson Controls is building high-performance thermal components for AI, HPC, and mission-critical systems in Burlington, MA. The Senior Process Engineer will tune processes across the Stack Forging workflow, from laser cutting to material optimization, ensuring delivery of top-quality parts ahead of schedule.

The role requires a strong ownership mindset, comfort with rapid growth, and the ability to communicate trade-offs to teams and customers.