Senior Process Engineer

Elbit Systems of America; Roanoke (VA); On-site; USD 80,000 - 100,000; Full time

Benefits offered by this job

9/80 schedule with every other Friday off

Competitive compensation & 401(k) program

Robust medical, dental, vision, & disability coverage

Flexible Vacation & PTO

Generous Employee Referral Program

Job summary

Elbit Systems of America in Roanoke, Virginia is seeking a Manufacturing Process Engineer. This role focuses on root cause analysis and implementing controls for the manufacturing of Night Vision goggles. The ideal candidate will have robust experience in failure analysis and data analysis. Responsibilities include process optimization, collaboration with factory teams, and ensuring product quality. Ideal candidates should have effective communication skills and the ability to manage multiple priorities.

Qualifications

• 5+ years of experience in failure analysis techniques, data analysis, and problem-solving methodologies.
• In-depth knowledge of statistical analysis techniques and SPC.
• Ability to handle multiple high priorities.

Responsibilities

• Conduct root cause analysis on the product as well as components.
• Implement process controls to prevent escapes to customers.
• Optimize manufacturing and testing processes/equipment.

Skills

Failure analysis techniques

Data analysis

Problem-solving methodologies

MS Office proficiency

Effective communication

Education

BS in Electrical, Mechanical, Materials Engineering, or equivalent

Tools

Statistical analysis software (Minitab, JMP)

Job description

Job Description

Posted Thursday, April 30, 2026 at 4:00 AM

Elbit America is a leading provider of high-performance products, system solutions, and support services focusing on the defense, homeland security, commercial aviation, and medical instrumentation markets. With facilities throughout the United States, Elbit Systems of America is dedicated to supporting those who contribute daily to the safety and security of the United States. Elbit Systems of America, LLC is wholly owned by Elbit Systems Ltd. (NASDAQ: ESLT and TASE: ESLT), a global high-technology company engaged in a wide range of programs for innovative defense and commercial applications. For additional information, visit: ElbitAmerica.com or follow us onYouTube.

Fueled by more than 800 talented employees and a proud 65-year legacy of night vision production excellence, Elbit America’s Warfighter Systems business is rooted in the heart of Virginia’s Roanoke Valley. Surrounded by the scenic beauty of the Blue Ridge Mountains, you’ll find a unique blend of southern hospitality, outdoor adventure, and the energy of a thriving city – all alongside a purpose you can be proud of coming to work each day.

As a world leader in low-light sensor technology, the Warfighter Systems team is engineering the future of image intensifiers and night vision goggle systems as we enter a new era of the networked battlespace. Trusted by the U.S. and nearly 100 allied countries, our technology provides support to those in harm's way during the most critical moments with one goal in mind: bring them home safely.

The work our employees perform each day plays a direct role in national security, and our shared purpose is what truly makes Warfighter Systems so extraordinary. Come join our collaborative team where each voice is valued in a setting where you can thrive, develop, and make a true impact!

Job Summary

Manufacturing process engineering position focused on root cause analysis and implementing controls for the manufacturing and testing of Night Vision goggles. The ideal candidate will apply Six-Sigma tools to eliminate rework, conduct root cause analysis, and implement controls in manufacturing processes. The individual can expect to spend time doing data analysis, process improvements, and directly engage with the factory teams on the shop floor to be most effective.

Responsibilities and Tasks

• Conduct root cause analysis on the product as well as components, create detailed reports with data, and recommend/implement solutions
• Implement process controls to prevent escapes to customers
• Use data analysis techniques to identify gaps and make improvements
• Use process equipment, test instruments, and precision gauges in appropriate situations
• Optimize manufacturing and testing processes/equipment and implement cost reduction opportunities (yield and productivity improvements, waste elimination)
• Daily hands-on floor support to evaluate and process reworks
• Work with and train bargaining unit employees to improve work processes and product quality

Qualifications

• BS in Electrical, Mechanical, Materials Engineering, or equivalent
• 5+ years of failure analysis techniques, data analysis, and problem-solving methodologies
• In-depth knowledge of statistical analysis techniques and SPC
• Effective communication and documentation skills
• Proficiency with MS Office products such as Outlook, Word, Excel, PowerPoint, or equivalents
• Ability to handle multiple high priorities
• Collaborate with respect and integrity with all levels in the organization
• This position requires the candidate to be able to obtain a security clearance.

Preferred Skills

• Prior experience in night vision, thermal, and optics-related fields is a plus.
• Experience with statistical analysis software; Minitab, JMP a plus.
• Six sigma blackbelt certification is a plus.
• Technical experience in a manufacturing environment handling yield and process improvement work.
• Experience writing MS Access queries (linking multiple tables, using If statements or other functions, etc.) or equivalent programming understanding.

Why Roanoke, Virginia?

• Lower cost of living
• Family-friendly area
• Career and economic growth
• Scenic beauty

Here Are Some of the Great Benefits We Offer

• Most locations offer a 9/80 schedule, providing every other Friday off
• Competitive compensation & 401(k) program to plan for your future
• Robust medical, dental, vision, & disability coverage with qualified wellness discounts
• Basic Life Insurance and Additional Life & AD&D Insurances are available
• Flexible Vacation & PTO
• Generous Employee Referral Program
• Voluntary Benefits Available: Longer Term Care, Legal, Identity Theft, Pet Insurance, and more
• Voluntary Tricare Supplement available for military retirees

This job description does not list all the duties of the job. You may be asked by your supervisors or managers to perform other duties. The employer has the right to revise this job description at any time. The job description is not an employment contract. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions of this position. Elbit America is an equal opportunity employer as to all protected groups, including protected veterans and individuals with disabilities.