Senior Manufacturing Engineer - Root Cause & Failure Analysis

Elbit Systems of America

Roanoke (VA)

On-site

USD 90,000 - 125,000

Full time

14 days+

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Benefits offered by this job

9/80 schedule

401(k) program

Medical, dental, vision coverage

Life Insurance

Paid PTO

Parental Leave

Employee Referral Program

Voluntary benefits

Job summary

Elbit America seeks a Senior Manufacturing Process Engineer to lead root cause analysis and implement process controls for Night Vision goggles manufacturing and testing. The role emphasizes data analysis, Six-Sigma methodologies, and close collaboration with shop-floor teams to reduce rework and improve quality.

The ideal candidate has experience in process, quality, reliability, or continuous improvement engineering, and can drive manufacturing efficiency while engaging with cross-functional

Qualifications

BS in Electrical, Mechanical, Materials Engineering or equivalent.
5+ years of failure analysis, data analysis and problem-solving.
Solid knowledge of statistical analysis techniques and SPC.
Effective communication and documentation skills.
Proficiency with MS Office (Outlook, Word, Excel, PowerPoint).
Ability to handle multiple high priorities and work with all levels.

Responsibilities

Conduct root cause analysis on products and components, create detailed data-driven reports, and recommend solutions.
Implement process controls to prevent escapes to customers.
Use data analysis to identify gaps and drive improvements.
Operate process equipment, test instruments, and precision gauges as needed.
Optimize manufacturing and testing processes and pursue cost-reduction opportunities.
Provide daily floor support for rework and coaching of operators.

Skills

Failure analysis

Data analysis

Problem solving

Statistical analysis

SPC

MS Office

Education

BS in Electrical, Mechanical, or Materials Engineering

Tools

Minitab

JMP

MS Access

Job description

Company Information

Fueled by more than 800 talented employees and a proud 65-year legacy of night vision production excellence, Elbit America’s Warfighter Systems business is rooted in the heart of Virginia’s Roanoke Valley. Surrounded by the scenic beauty of the Blue Ridge Mountains, you’ll find a unique blend of southern hospitality, outdoor adventure, and the energy of a thriving city – all alongside a purpose you can be proud of coming to work each day.

As a world leader in low-light sensor technology, the Warfighter Systems team is engineering the future of image intensifiers and night vision goggle systems as we enter a new era of the networked battlespace. Trusted by the U.S. and nearly 100 allied countries, our technology provides support to those in harm's way during the most critical moments with one goal in mind: bring them home safely.

The work our employees perform each day plays a direct role in national security, and our shared purpose is what truly makes Warfighter Systems so extraordinary. Come join our collaborative team where each voice is valued in a setting where you can thrive, develop, and make a true impact!

Job Summary

Senior Manufacturing Process Engineering position focused on root cause analysis and implementing controls for the manufacturing and testing of Night Vision goggles. The ideal candidate will apply Six-Sigma tools to eliminate rework, conduct root cause analysis, and implement controls in manufacturing processes. The individual can expect to spend time doing data analysis, process improvements, and directly engage with the factory teams on the shop floor to be most effective.

The job is relevant for backgrounds in Process Engineering, Quality Engineering, Reliability Engineering, or Continuous Improvement.

Responsibilities And Tasks

Conduct root cause analysis on the product as well as components, create detailed reports with data, and recommend/implement solutions
Implement process controls to prevent escapes to customers
Use data analysis techniques to identify gaps and make improvements
Use process equipment, test instruments, and precision gauges in appropriate situations
Optimize manufacturing and testing processes/equipment and implement cost reduction opportunities (yield and productivity improvements, waste elimination)
Daily hands-on floor support to evaluate and process reworks
Work with and train bargaining unit employees to improve work processes and product quality

Qualifications

BS in Electrical, Mechanical, Materials Engineering, or equivalent
5+ years of failure analysis techniques, data analysis, and problem-solving methodologies
In-depth knowledge of statistical analysis techniques and SPC
Effective communication and documentation skills
Proficiency with MS Office products such as Outlook, Word, Excel, PowerPoint, or equivalents
Ability to handle multiple high priorities
Collaborate with respect and integrity with all levels in the organization
This position requires the candidate to be able to obtain a security clearance.

Preferred Skills

Prior experience in night vision, thermal, and optics-related fields is a plus.
Experience with statistical analysis software; Minitab, JMP a plus.
Six sigma blackbelt certification is a plus.
Technical experience in a manufacturing environment handling yield and process improvement work.
Experience writing MS Access queries (linking multiple tables, using If statements or other functions, etc.) or equivalent programming understanding.

Why Roanoke, Virginia?

Lower cost of living
Family-friendly area
Career and economic growth
Scenic beauty
Outdoor enthusiast’s dream

Here Are Some Of The Great Benefits We Offer

Most locations offer a 9/80 schedule, providing every other Friday off
Competitive compensation & 401(k) program to plan for your future
Robust medical, dental, vision, & disability coverage with qualified wellness discounts
Basic Life Insurance and Additional Life & AD&D Insurances are available
Flexible Vacation & PTO
Paid Parental Leave
Generous Employee Referral Program
Voluntary Benefits Available: Longer Term Care, Legal, Identity Theft, Pet Insurance, and more
Voluntary Tricare Supplement available for military retirees

This job description does not list all the duties of the job. You may be asked by your supervisors or managers to perform other duties. The employer has the right to revise this job description at any time. The job description is not an employment contract. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions of this position. Elbit America is an equal opportunity employer as to all protected groups, including protected veterans and individuals with disabilities.

The salary range listed for this position reflects the anticipated base pay range for this role. Actual compensation will be determined based on factors including skills, experience, education, certifications, business needs, internal equity, and geographic location. Compensation may vary in different locations based on market conditions and cost-of-labor considerations.

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