Senior Process Engineer

Elbit Systems of America; Fort Worth (TX); On-site; USD 110,000 - 150,000; Full time

Job summary

Elbit Systems of America is seeking a Senior Process Engineer to lead and optimize manufacturing processes for circuit card assemblies in a defense environment. You will drive improvements in quality, cost, and delivery while ensuring compliance with stringent military and aerospace standards.

You will apply SMT, wave/ selective soldering, bonding, and conformal coating, with hands-on support for production teams and collaboration with Design Engineering and Supply Chain to ensure

Qualifications

• Bachelor's degree in mechanical, electrical, or manufacturing engineering; 6+ years in electronics manufacturing.
• Master's degree preferred; strong IPC-A-610, J-STD-001 knowledge.

Responsibilities

• Design, implement, and improve circuit card assembly processes (SMT, wave soldering, bonding) and maintain docs.
• Ensure IPC-A-610/J-STD-001 and MIL standards compliance.
• Apply Lean, Six Sigma, and root-cause analysis to reduce defects and improve yield.
• Provide hands-on support to production, train operators on new technologies.

Skills

Lean manufacturing

Six Sigma

Data-driven decision making

Education

Bachelor's degree in mechanical, electrical, or manufacturing engineering

Master's degree preferred

Tools

FUJI pick and place machines

Koh Young 3D SPI

AOI systems

Job description

Company Information

Elbit America is a leading provider of high-performance products, system solutions, and support services focusing on the defense, homeland security, commercial aviation, and medical instrumentation markets. With facilities throughout the United States, Elbit Systems of America is dedicated to supporting those who contribute daily to the safety and security of the United States. Elbit Systems of America, LLC is wholly owned by Elbit Systems Ltd. (NASDAQ: ESLT and TASE: ESLT), a global high-technology company engaged in a wide range of programs for innovative defense and commercial applications. For additional information, visit: ElbitAmerica.com or follow us on YouTube.

Company Information

Elbit America is a leading provider of high-performance products, system solutions, and support services focusing on the defense, homeland security, commercial aviation, and medical instrumentation markets. With facilities throughout the United States, Elbit Systems of America is dedicated to supporting those who contribute daily to the safety and security of the United States. Elbit Systems of America, LLC is wholly owned by Elbit Systems Ltd. (NASDAQ: ESLT and TASE: ESLT), a global high-technology company engaged in a wide range of programs for innovative defense and commercial applications. For additional information, visit: ElbitAmerica.com or follow us on YouTube.

Job Summary

The Senior Process Engineer will lead and optimize manufacturing processes for circuit card assemblies (CCA) within a defense industry environment. This role ensures compliance with stringent military and aerospace standards while driving continuous improvement in quality, cost, and delivery. The Engineer will have deep expertise in electronics manufacturing, including soldering, SMT (Surface Mount Technology), and through-hole assembly processes.

Responsibilities And Tasks

• Process Development & Optimization: Design, implement, and improve processes for circuit card assembly, including SMT, wave/selective soldering, bonding/staking, and conformal coating. Develop and maintain process documentation, work instructions, and standard operating procedures.
• Quality & Compliance: Ensure adherence to IPC-A-610, J-STD-001, and MIL standards for defense electronics. Collaborate with Quality Assurance to resolve non-conformances and implement corrective actions.
• Continuous Improvement: Utilize Lean, Six Sigma, and root cause analysis to reduce defects and improve yield. Drive automation and advanced manufacturing techniques for efficiency gains.
• Technical Support: Provide hands-on support to production teams for troubleshooting and process-related issues. Train operators and technicians on best practices and new technologies.
• Cross-Functional Collaboration: Work closely with Design Engineering to ensure manufacturability of new products. Support Supply Chain and Procurement in evaluating component and material specifications.
• Data Analysis & Reporting: Monitor key process metrics and generate reports for management. Implement SPC (Statistical Process Control) for critical processes.

Education, Experience/Knowledge & License/Certification

• A bachelor's degree in mechanical, electrical, manufacturing engineering, or related field (Master's preferred), with a minimum 6+ years of relevant experience or equivalent experience: minimum 10+ years of hands-on experience in electronics manufacturing and process engineering, specifically in circuit card assembly, may be considered in lieu of a degree.
• Strong knowledge of IPC standards (IPC-A-610, J-STD-001) and defense/aerospace requirements.
• Proficiency in SMT equipment, soldering techniques, and automated optical inspection (AOI).
• Experience with Lean Manufacturing, Six Sigma, and process validation.
• Familiarity with ERP/MES systems and data-driven decision-making.
• Proven ability to evaluate, select, and implement advanced automation technologies in manufacturing environments.

Skills And Abilities

• Skilled in operating/programming/troubleshooting FUJI pick and place machines or similar high-speed/high-precision platforms.
• Proficient in programming Koh Young 3D SPI and