Senior Process Engineer

Apogee Engineering; Bedford (MA); On-site; USD 90,000 - 100,000; Full time

Job summary

A leading company in defense engineering seeks a Senior Process Engineer to support critical functions at Hanscom Air Force Base. The successful candidate will leverage expertise in manufacturing processes and lead efforts to optimize production and efficiency for the Nuclear Command, Control, and Communication Directorate. This full-time role is crucial for enhancing national defense capabilities and requires substantial experience in the Department of Defense environment.

Qualifications

• 10+ years of experience in process engineering and 5 years within DoD.
• Active Secret clearance required.
• Experience in high-visibility engineering roles preferred.

Responsibilities

• Maintain and improve manufacturing systems for NC3 operations.
• Analyze and design manufacturing processes to enhance efficiency.
• Conduct risk assessments and implement mitigation strategies.

Skills

Manufacturing process development

Process improvement methodologies

Data analysis

Risk assessments

Solid knowledge of product design

Education

Bachelor's Degree

Master's Degree

Job description

Overview

Apogee has an exciting opportunity for a Senior Process Engineer to provide dedicated support to the Nuclear Command, Control, and Communication (NC3) Directorate within the Air Force Nuclear Weapons Center (AFNWC). This role is part of the NCS Division 4 Strategic Communications Division (AFNWC/NCS) and is essential in ensuring the effectiveness and efficiency of critical processes supporting NC3 operations.

In this Advisory and Assistance Services (A&AS) role, you will provide expert-level support to Department of Defense (DoD) programs by assisting government leadership with decision-making, planning, and execution throughout the acquisition lifecycle. You will apply your technical and/or professional expertise to ensure compliance with applicable policies and regulations, contribute to mission success, and help deliver critical capabilities to the warfighter.

This is a full-time position located on Hanscom Air Force Base, Bedford, MA.

Responsibilities

• Maintain reliable and safe manufacturing systems while improving production rates, efficiencies, yields, costs, and changeovers.
• Evaluate manufacturing processes by designing and conducting research programs, applying knowledge of product design, fabrication, assembly, tooling, and materials.
• Collaborate with vendors and operators to identify opportunities for process enhancements and improvements.
• Develop and refine manufacturing processes by studying product requirements, researching, designing, and modifying manufacturing methods and equipment.
• Create and implement best practices, routines, and innovative solutions to improve production rates and ensure high-quality output.
• Assess and analyze existing processes, collect data, and interpret results to identify inefficiencies or areas for improvement.
• Design, test, and upgrade systems and processes to enhance operational effectiveness.
• Perform process simulations to model and predict system performance before implementation.
• Manage cost and time constraints to ensure projects stay on budget and schedule.
• Conduct risk assessments to identify potential operational hazards and recommend mitigation strategies.
• Develop process documentation and operating instructions to standardize procedures and ensure compliance with industry and DoD standards.

Qualifications

Minimum Experience:

Citizenship: Must be a US citizen

Clearance: Must have an active Secret clearance and be able to maintain it

Education: Bachelor's Degree

Years of experience: 10 or more years of directly related experience, 5 years of which must be within DoD

Preferred Qualifications:

Education: Master's Degree

Years of experience: 8 or more years of directly related experience, 5 years of which must be within DoD

• Works on high-visibility or mission-critical aspects of the program
• Performs all functional duties independently
• May oversee the efforts of junior and mid-level staff
• May be responsible for the efforts of all staff assigned to a specific job

Technical Skills:

• Expertise in manufacturing process development, configuration, and optimization
• Deep understanding of process improvement methodologies (Lean, Six Sigma, Continuous Improvement)
• Ability to design, test, and upgrade systems and processes
• Proficiency in process simulations and data analysis
• Experience conducting risk assessments and developing mitigation strategies
• Strong knowledge of product design, fabrication, assembly, tooling, and materials
• Ability to develop process documentation and operating instructions
• Familiarity with DoD acquisition processes and system integration

Interpersonal Skills:

• Proven leadership in high-visibility and mission-critical roles
• Strong analytical and problem-solving skills
• Excellent written and verbal communication skills
• Ability to mentor and oversee less senior staff
• Strong attention to detail and quality assurance
• Effective time management and the ability to meet deadlines

Additional Information:

Location: Hanscom Air Force Base, Bedford, MA

Travel: Travel up to 10% may be required to CONUS locations

Pay Range

USD $90,000.00 - USD $100,000.00 /Yr.