Senior NPI Engineer

Alloyed; Seattle (WA); On-site; USD 90,000 - 130,000; Full time

Job summary

Alloyed in Seattle is seeking an experienced NPI Engineer to drive the development of additive manufacturing components from concept through production, optimizing designs for manufacturability and performance.

You will lead cross‑functional efforts across design, simulation, machining, metrology, and production, applying GD&T and DFx principles to deliver high‑quality parts for aerospace, electronics, and industrial customers.

Qualifications

• Bachelor’s, Master’s, or PhD in Materials Science or Mechanical Engineering.
• Experience in design engineering or NPI roles, preferably in manufacturing environments.
• Proficiency in CAD/CAE software packages.
• Experience with statistical analysis tools for large dataset interpretation.
• Strong understanding of GD&T principles and ability to create/interpret complex technical drawings.
• Knowledge of quality control principles, lean manufacturing methodologies, and SPC.
• Excellent written and verbal communication abilities.
• Strong documentation and reporting capabilities.
• Detail‑oriented approach with structured problem‑solving methodology.
• Proven ability to work effectively in cross‑functional teams within fast‑paced, dynamic environments.

Responsibilities

• AM Process Optimization: Develop optimal build orientations, design support strategies, and build layouts to maximize efficiency and quality of AM components.
• Design for Manufacturing: Implement DfM principles including adding machining stock for CNC operations, chemical milling allowances, and comprehensive fixturing strategies.
• Precision Engineering: Apply distortion compensation algorithms to increase accuracy of AM components.
• Surface Treatment Development: Coordinate with manufacturing development function to optimize post‑processing workflows to achieve required surface finishes and meet GD&T specifications.
• CNC Integration: Design precision fixtures and collaborate with internal CNC function and external CNC suppliers to ensure optimal product dimensional accuracy. Drive continuous improvement initiatives based on production feedback and coordinate metrology integration.
• Metrology Systems: Develop comprehensive measurement strategies using GOM, CMM, Alicona, OGP, and CT scanning technologies. Define metrology routine specifications and develop fixtures while analysing and reporting critical dimensional data. Coordinate with metrology engineering to ensure metrology programs meet the requirements.
• Technical Documentation and Drawings: Produce detailed 2D engineering drawings and manufacturing specifications. Interpret customer drawings and specifications.
• Production Support: Provide hands‑on technical support to manufacturing and operations teams as needed.

Skills

Materials Science

Mechanical Eng

NPI Experience

CAD/CAE

GD&T

Statistical Analysis

Cross-functional

Communication

Education

BSc/MSc/PhD in Materials Science or Mechanical Eng

Tools

GOM

CMM

Alicona

CT Scanning

ANSYS

SolidWorks

Job description

Company Overview

Alloyed is a young venture‑funded company built with world‑class metallurgists, mechanical engineers, technicians, and software developers. Operating from our HQ in the UK but also globally, we are building the future of advanced metal components. Our innovative approach integrates proprietary software that combines advanced machine learning and physical modelling with extensive experimental facilities, enabling us to 3D‑print metal components more efficiently and effectively than anyone else. Our facilities in Yarnton and Abingdon, near Oxford, are dedicated to establishing the world’s fastest, smartest, and best‑equipped environment for the rapid development of additively manufactured parts and the creation of novel metal alloys for enhanced performance. We serve a variety of sectors including electronics, aerospace, and industrial by leveraging our cutting‑edge technology to build businesses across diverse markets.

Role Overview

Alloyed is seeking a talented new product introduction (NPI) Engineer to join our team and drive the development of additive manufacturing components. This role combines technical expertise in manufacturing processes, product design, simulation engineering, and project management to deliver innovative solutions for our clients. You’ll work at the forefront of AM technology, optimizing designs from concept through production while ensuring the highest quality standards.

Responsibilities

New Product Introduction

• AM Process Optimization: Develop optimal build orientations, design support strategies, and build layouts to maximize efficiency and quality of AM components.
• Design for Manufacturing: Implement DfM principles including adding machining stock for CNC operations, chemical milling allowances, and comprehensive fixturing strategies.
• Precision Engineering: Apply distortion compensation algorithms to increase accuracy of AM components.
• Surface Treatment Development: Coordinate with manufacturing development function to optimize post‑processing workflows to achieve required surface finishes and meet GD&T specifications.
• CNC Integration: Design precision fixtures and collaborate with internal CNC function and external CNC suppliers to ensure optimal product dimensional accuracy. Drive continuous improvement initiatives based on production feedback and coordinate metrology integration.
• Metrology Systems: Develop comprehensive measurement strategies using GOM, CMM, Alicona, OGP, and CT scanning technologies. Define metrology routine specifications and develop fixtures while analysing and reporting critical dimensional data. Coordinate with metrology engineering to ensure metrology programs meet the requirements.
• Technical Documentation and Drawings: Produce detailed 2D engineering drawings and manufacturing specifications. Interpret customer drawings and specifications.
• Production Support: Provide hands‑on technical support to manufacturing and operations teams as needed.

Project Management

• Stakeholder Communication: Document and report results to key internal and external stakeholders.
• Client Relationship Management: Manage external client relationships and coordinate with group companies.
• Supply Chain Coordination: Oversee outsourcing suppliers and contractors to ensure project delivery.
• Business Development: Support proposal development and business development activities.
• Cost Management: Contribute to NPI costing activities and projections.

Essential Skills

• Bachelor’s, Master’s, or PhD in Materials Science, Mechanical Engineering, or related technical discipline.
• Experience in design engineering or NPI roles, preferably in manufacturing environments.
• Proficiency in CAD/CAE software packages.
• Experience with statistical analysis tools for large dataset interpretation.
• Strong understanding of GD&T principles and ability to create/interpret complex technical drawings.
• Knowledge of quality control principles, lean manufacturing methodologies, and Statistical Process Control (SPC).
• Excellent written and verbal communication abilities.
• Strong documentation and reporting capabilities.
• Detail‑oriented approach with structured problem‑solving methodology.
• Proven ability to work effectively in cross‑functional teams within fast‑paced, dynamic environments.

Desired Skills

• Previous hands‑on manufacturing experience in aerospace, automotive, or advanced manufacturing industries.
• Experience with Rhino/Grasshopper for parametric design and optimization.
• Knowledge of additive manufacturing processes and post‑processing techniques.
• Familiarity with advanced metrology and inspection techniques.
• Experience with simulation software (ANSYS, SolidWorks Simulation, etc.).