Senior Additive Engineer (LPBF/DMLS)

Kensington360; North Carolina; Hybrid; USD 90,000 - 120,000; Full time

Job summary

Kensington360 is seeking an Applications Engineer to advance metal additive manufacturing solutions using LPBF technology. This role focuses on evaluating designs, optimizing manufacturability, and delivering robust production outcomes from concept to scale, with strong customer collaboration.

The candidate will drive design-for-AM feedback, coordinate with engineering, and support proposals, quoting, and post-processing workflows while engaging across teams to ensure efficient, cost-effective

Qualifications

• Proven experience in additive manufacturing (LPBF metals).
• Strong understanding of design for additive manufacturing (DfAM).
• CAD interpretation and engineering drawings familiarity (SolidWorks/CATIA/NX or similar).
• Excellent communication and stakeholder management with both technical and non-technical audiences.
• Self-motivated, adaptable with strong organizational and problem-solving abilities.
• Bachelor's degree in Engineering or equivalent experience, minimum 7 years in AM/manufacturing roles.

Responsibilities

• Serve as the primary technical liaison between customers and internal engineering teams for LPBF applications.
• Evaluate part geometry, material selection, and process parameters for manufacturability and performance.
• Provide design-for-AM feedback and collaborate with customers to optimize component performance and cost.
• Assist proposals and quoting with accurate technical input and production plans.
• Generate and review build files, cycle time estimates, and post-processing workflows.
• Coordinate with production, quality, and supply chain for project execution.
• Contribute to process improvements and share technical knowledge across the organization.
• Support customer trials, builds, and technical reviews both remotely and on-site.

Skills

LPBF metals

CAD interpretation

GD&T

Engineering drawings

Stakeholder management

Communication skills

Problem solving

Organizational skills

Education

Bachelor's degree in Engineering

Tools

ProShop

Syteline

Salesforce

Job description

Applications Engineer - Additive Manufacturing (LPBF Metals)

About the Company

Join a leading, innovation-driven advanced manufacturing group specializing in metal additive manufacturing and precision engineering for aerospace, defense, and commercial applications. The business is at the forefront of Laser Powder Bed Fusion (LPBF) technology, producing high-performance components for customers, pushing the boundaries of design, material capability, and production excellence.

The Opportunity

As an Applications Engineer, you’ll play a pivotal technical role supporting customers and internal teams in the development, optimization, and delivery of advanced AM solutions. You’ll apply your expertise in LPBF metals to assess designs, guide manufacturability improvements, and ensure robust production outcomes from concept through to full-scale manufacturing.

This is an excellent opportunity for an experienced AM engineer who enjoys hands-on technical problem-solving, customer collaboration, and driving practical applications of metal additive manufacturing in real-world production environments.

Key Responsibilities

• Act as the primary technical liaison between customers and internal engineering teams, supporting the application of LPBF technology to complex components.
• Evaluate part geometry, material selection, and process parameters to ensure manufacturability and performance.
• Provide design-for-AM feedback and collaborate with customers to optimise component performance and cost efficiency.
• Support proposal and quoting activities by developing accurate technical input and production plans.
• Generate and review build files, cycle time estimates, and post-processing workflows.
• Coordinate with production, quality, and supply chain teams to support successful project execution and delivery.
• Participate in process improvement initiatives and contribute to technical knowledge sharing across the organisation.
• Support customer trials, builds, and technical reviews both remotely and during on-site visits.

About You

• Proven experience in additive manufacturing (LPBF metals) within aerospace, defense, or other high-performance engineering sectors.
• Strong understanding of design for additive manufacturing, build preparation, and post-processing workflows.
• Skilled in CAD interpretation (SolidWorks, CATIA, NX, or similar) and familiar with GD&T and engineering drawings.
• Excellent communication and stakeholder management skills, with the ability to engage both technical and non-technical audiences.
• Self-motivated and adaptable, with strong organisational and problem-solving abilities.
• Bachelor's degree in Engineering or equivalent experience (minimum 7 years in related AM/manufacturing roles).
• Familiarity with ERP and CRM systems (ProShop, Syteline, Salesforce, or similar).

Additional Information

• This position requires U.S. person status (U.S. Citizen or Permanent Resident) in compliance with ITAR regulations.
• Hybrid working model: primarily remote, with regular U.S. site visits and future relocation support to Charlotte, North Carolina.
• Competitive base salary and excellent growth opportunities within a rapidly expanding AM business.