Senior NPI Quality Engineer, Consumer Technology

VulcanForms Inc.; Ayer (MA); On-site; USD 96,000 - 132,000; Full time

Benefits offered by this job

Medical insurance

Dental insurance

Vision insurance

Life insurance

401(k) with company match

Generous paid time off

Job summary

VulcanForms Inc. is seeking a Senior NPI Quality Engineer to own technical quality for active metal additive product lines. You will drive IQ/OQ/PQ validations, establish SPC frameworks, and oversee testing with R&D and operations to transition from development to scalable production.

You will validate processes, manage DMRs and ECOs, and ensure FAI milestones, with a focus on Ti-6Al-4V alloys and related high-temperature metals. This role requires collaboration across functions.

Qualifications

• 4+ years of quality engineering experience in advanced manufacturing or metal additive manufacturing environments.
• Bachelor’s degree in Mechanical Engineering, Materials Science, Quality Engineering, or related technical field.
• Strong command of process validation (IQ/OQ/PQ), SPC, 8D root-cause tools, GD&T, and metallurgical/mechanical testing methods.
• Working knowledge of ISO 9001, AS9100, or ISO 13485 quality management systems and engineering change management.

Responsibilities

• Develop and execute process validation protocols (IQ/OQ/PQ) and implement Statistical Process Control (SPC) to monitor build stability and Cpk.
• Lead cross-functional root-cause investigations for complex product and process defects; enforce effective CAPA implementation using 8D methodologies.
• Establish and validate mechanical and metallurgical testing protocols (tensile, density, hardness, microstructural evaluation) for titanium alloys (Ti-6Al-4V) and high-temp metals.
• Own and maintain key quality records including Device Master Records (DMR), Engineering Change Orders (ECOs), and Failure Mode and Effects Analysis (FMEA).
• Verify incoming raw material quality (e.g., metal powder lot chemistry and particle size distribution) prior to build release, and partner with customer teams to execute First Article Inspection (FAI) milestone approvals.

Skills

IQ/OQ/PQ validation

SPC

8D root-cause analysis

GD&T

metallurgical testing

ISO 9001/AS9100 knowledge

Education

Bachelor’s degree in Mechanical Engineering, Materials Science, Quality Engineering

Tools

FMEA

Job description

About Us

Founded in 2015 to develop the world's first industrially scalable laser metal additive manufacturing solution, VulcanForms is reshaping how the world manufactures critical products. We build and operate advanced digital infrastructure that enables innovation, accelerates growth, and supports sustainability across aerospace, defense, medical, and other essential industries. Through our vertically integrated capabilities, including scalable additive manufacturing and precision machining, we deliver true end-to-end production at scale by combining cutting-edge technology with a foundation of proven industrial craftsmanship. Our team brings deep expertise in manufacturing, materials science, software, automation, and operations, united by a shared commitment to quality, curiosity, and accountability. We foster an inclusive culture where people take ownership, solve meaningful problems, and continuously learn, because we believe diverse perspectives lead to better outcomes.

About Us

Founded in 2015 to develop the world's first industrially scalable laser metal additive manufacturing solution, VulcanForms is reshaping how the world manufactures critical products. We build and operate advanced digital infrastructure that enables innovation, accelerates growth, and supports sustainability across aerospace, defense, medical, and other essential industries. Through our vertically integrated capabilities, including scalable additive manufacturing and precision machining, we deliver true end-to-end production at scale by combining cutting-edge technology with a foundation of proven industrial craftsmanship. Our team brings deep expertise in manufacturing, materials science, software, automation, and operations, united by a shared commitment to quality, curiosity, and accountability. We foster an inclusive culture where people take ownership, solve meaningful problems, and continuously learn, because we believe diverse perspectives lead to better outcomes.

Job Purpose

As a Senior NPI Quality Engineer, you will serve as the technical quality owner for active metal additive product lines. You will drive process validations (IQ/OQ/PQ), establish Statistical Process Control (SPC) frameworks, oversee mechanical and metallurgical testing, and partner with R&D and operations to transition products from development into scalable production.

Key Responsibilities

• Develop and execute process validation protocols (IQ/OQ/PQ) and implement Statistical Process Control (SPC) to monitor build stability and Cpk.
• Lead cross-functional root-cause investigations for complex product and process defects; enforce effective CAPA implementation using 8D methodologies.
• Establish and validate mechanical and metallurgical testing protocols (tensile, density, hardness, microstructural evaluation) for titanium alloys (Ti-6Al-4V) and high-temp metals.
• Own and maintain key quality records including Device Master Records (DMR), Engineering Change Orders (ECOs), and Failure Mode and Effects Analysis (FMEA).
• Verify incoming raw material quality (e.g., metal powder lot chemistry and particle size distribution) prior to build release, and partner with customer teams to execute First Article Inspection (FAI) milestone approvals.

Qualifications

• 4+ years of quality engineering experience in advanced manufacturing or metal additive manufacturing environments.
• Bachelor’s degree in Mechanical Engineering, Materials Science, Quality Engineering, or related technical field.
• Strong command of process validation (IQ/OQ/PQ), SPC, 8D root-cause tools, GD&T, and metallurgical/mechanical testing methods.
• Working knowledge of ISO 9001, AS9100, or ISO 13485 quality management systems and engineering change management.

Preferred Qualifications

• Direct experience with titanium alloys (Ti-6Al-4V) in Laser Powder Bed Fusion (LPBF) or additive manufacturing workflows.
• ASQ certifications (CQE, CRE) or Six Sigma Green/Black Belt certification.

VulcanForms offers a competitive salary and equity package. Actual compensation is based on factors such as the candidate's skills, qualifications, and experience. In addition, VulcanForms provides comprehensive benefits including medical, dental, vision, and life insurance; generous paid time off; and a 401(k) plan with company match.

The annual base salary range for this position is $96,000 to $132,000.