Senior NPI Engineer

Salcomp Manufacturing USA; Arlington (TX); On-site; USD 90,000 - 130,000; Full time

Job summary

Salcomp Manufacturing USA Corp. is seeking a Senior NPI Engineer to lead the introduction of new products from development through scalable manufacturing. This role collaborates with contract manufacturers, suppliers, and internal teams to ensure successful launches and a smooth transition to high-volume manufacturing (HVM).

You will support manufacturability, process validation, and continuous improvement to assure product quality, reliability, and production readiness across programs.

Qualifications

• Support NPI and ramp-up in manufacturing environments.
• Strong understanding of manufacturing processes and DFM.
• Experience with contract manufacturers and global supplier networks.
• Experience with root cause analysis, failure analysis, and corrective actions.
• Project management and cross-functional coordination skills.
• Ability to manage multiple programs in a fast-paced environment.

Responsibilities

• Partner with contract manufacturers and suppliers to launch new products and transition to HVM.
• Lead cross-functional DFM reviews to optimize cost, quality, and manufacturability.
• Drive program schedules and mitigate risks to prevent delays.
• Lead defect scoping, RCA, and corrective actions including 8D processes.
• Support bring-up and qualification of semi-automated/automated lines with CP/CPK, GR&R, cycle times.
• Provide manufacturing feedback to iterate product designs and drive continuous improvement.
• Evaluate designs with contract manufacturers for quotation and roadmap alignment.
• Collaborate with global teams across inverter and battery operations during ramp-up.

Skills

NPI leadership

Cross-functional collaboration

Project management

Design for Manufacturing (DFM)

Root cause analysis

Process validation

Manufacturing engineering

Education

Bachelor’s in Mechanical Eng, Electrical Eng, Manufacturing Eng, or related

Tools

Cp/Cpk studies

GR&R

8D problem-solving

Job description

The Senior NPI Engineer is responsible for leading the introduction of new products from development through scalable manufacturing. This role works closely with contract manufacturers, suppliers, and cross-functional internal teams to ensure successful product launches and smooth transition to high-volume manufacturing (HVM). The Senior NPI Engineer supports manufacturability, process validation, and continuous improvement initiatives to ensure product quality, reliability, and production readiness.

Job Summary

The Senior NPI Engineer is responsible for leading the introduction of new products from development through scalable manufacturing. This role works closely with contract manufacturers, suppliers, and cross-functional internal teams to ensure successful product launches and smooth transition to high-volume manufacturing (HVM). The Senior NPI Engineer supports manufacturability, process validation, and continuous improvement initiatives to ensure product quality, reliability, and production readiness.

Key Responsibilities

• Partner with contract manufacturers and suppliers to execute new product launches and support transition to high-volume manufacturing (HVM).
• Lead cross-functional Design for Manufacturing (DFM) reviews to optimize cost, quality, and manufacturability throughout the NPI lifecycle.
• Drive program schedule adherence by identifying risks early and implementing mitigation plans to prevent delays.
• Lead defect scoping, root cause analysis, and corrective actions, including support for 8D problem-solving processes.
• Support bring-up and qualification of semi-automated and automated production lines, including validation activities such as Cp/Cpk studies, GR&R, and cycle time verification.
• Support product iterations by providing manufacturing feedback and driving continuous improvement initiatives.
• Evaluate product designs with contract manufacturers for quotation, manufacturability, and production roadmap alignment.
• Collaborate with global teams across inverter and battery operations to ensure alignment during product development and manufacturing ramp‑up.
• Maintain NPI dashboards, program trackers, and ensure manufacturing build readiness across programs.
• Support MAP documentation, product releases, and other required manufacturing deliverables.
• Lead qualification of new components in collaboration with suppliers and commodity teams.
• Mentor new hires by sharing technical knowledge and supporting onboarding and training activities.

Required Qualifications

• Bachelor’s degree in Mechanical Engineering, Electrical Engineering, Manufacturing Engineering, or a related field.
• Experience supporting New Product Introduction (NPI) and product ramp‑up in manufacturing environments.
• Strong understanding of manufacturing processes, process validation, and design for manufacturability (DFM).
• Experience working with contract manufacturers and global supplier networks.
• Experience with root cause analysis, failure analysis, and corrective action processes.
• Strong project management and cross‑functional coordination skills.
• Ability to manage multiple programs and priorities in a fast‑paced manufacturing environment.

Preferred Qualifications

• Experience in power electronics, energy systems, or inverter manufacturing environments.
• Familiarity with process capability analysis, statistical validation tools, and manufacturing quality systems.
• Experience working with global engineering teams and contract manufacturers.

Key Competencies

• Strong problem‑solving and analytical skills.
• Cross‑functional collaboration across engineering, manufacturing, and supplier teams.
• Ability to manage complex product launch schedules and risks.
• Effective communication in global and cross‑cultural environments.
• Continuous improvement mindset.

Work Environment and Physical Requirements

Work is performed in both office and manufacturing environments. The role may require interaction with production equipment, manufacturing lines, and supplier facilities. Occasional travel may be required to support supplier collaboration or manufacturing ramp‑up activities.

Disclaimer

The above statements describe the general nature of the work performed and are not intended to be an exhaustive list of all responsibilities, duties, or qualifications associated with the job.

Salcomp Manufacturing USA Corp. is an Equal Opportunity Employer and provides equal employment opportunities to all employees and applicants without regard to protected characteristics under applicable law.