Senior Mechatronic Design & Power Electronics Engineer

Ford; Dearborn (MI); Hybrid; USD 65,000 - 166,000; Full time

Benefits offered by this job

Vehicle discount program for employees

Tuition assistance

Flexible hybrid work

Job summary

Ford is seeking a skilled mechatronics/electrical engineer in Dearborn to drive design, validation, and integration of consumer charging hardware and power electronics across vehicle programs. You will create test setups, develop tools, and ensure safety, reliability, and compliance from design through production launch.

Key focus areas include bench and vehicle validation, HIL testing, and collaboration with DR teams to align hardware and software with global standards.

Qualifications

• BSEE or MS in Mechatronics Engineering preferred; other disciplines may be considered with relevant experience.
• 5+ years in automotive design or electronic hardware development.
• Proficient in MATLAB, LTSpice, Mathcad, and power electronics simulation tools.
• Strong knowledge of Vector CANalyzer/CANoe and diagnostic hardware.
• Experience with HIL testing and custom test scripts.
• FMEA, 8D, and other structured problem‑solving methods.
• Familiar with USB-PD, Qi, LIN, and global electrical standards.
• ISO 26262 and electrical safety awareness.
• Excellent communication and cross-functional leadership.

Responsibilities

• Support vehicle prototype builds and resolve service issues related to charging hardware.
• Develop and execute test plans and tools for bench and vehicle validation.
• Perform circuit simulations and power studies to validate designs.
• Analyze internal connections, relays, connectors, and thermal management.
• Lead troubleshooting using Vector CANalyzer/CANoe and review EDS.
• Collaborate with DR teams to ensure hardware/software compatibility.
• Develop foundation documents: DFMEA, Design Specifications, WCCA.
• Lead design reviews for hardware requirements and interfaces.
• Manage Tier 1 supplier activities to meet quality and timing.
• Lead cross-functional teams to resolve program engineering issues.
• Deliver engineering requirements for consumer charging modules per milestones.
• Develop features for charging/power systems affecting hardware and safety.
• Ensure designs meet electrical safety and ISO 26262 standards.

Skills

Mechatronics

Power electronics

Vector CAN tools

HIL testing

Test scripting

8D problem solving

FMEA

PCB design

ISO 26262

Education

BSEE or MS in Mechatronics Engineering

Tools

MATLAB

LTSpice

Mathcad

PLECS

Saber

Simscape Electrical

Vector CANalyzer

CANoe

Job description

Ford is seeking a skilled mechatronics/electrical engineer in Dearborn to drive design, validation, and integration of consumer charging hardware and power electronics across vehicle programs. You will create test setups, develop tools, and ensure safety, reliability, and compliance from design through production launch.

Key focus areas include bench and vehicle validation, HIL testing, and collaboration with DR teams to align hardware and software with global standards.