Senior Materials Development Engineer – ELYSIS

Elysis; New Kensington (Westmoreland County); On-site; USD 90,000 - 130,000; Full time

Job summary

ELYSIS is seeking a Senior Materials Development Engineer in New Kensington, PA, to lead R&D for ceramic electrodes in the ELYSIS smelting process. You will apply ceramic materials expertise to advance readiness levels, guide electrode production teams, and report to R&D management.

This hands-on, onsite role requires strong data analysis, project management, and collaboration across engineering and industrial partners to reduce risk and accelerate industrialization of the carbon-free smelting

Qualifications

• Graduate degree in Materials Science & Engineering, Ceramics Engineering, or Chemical Engineering.
• Experience with ceramic sintering, processing equipment, and scale-up.
• Strong data management, analysis, and reporting skills.
• Ability to work in a fast-paced, collaborative environment.

Responsibilities

• Lead programs to reduce industrialization scale-up risks for critical equipment and processes.
• Define objectives, develop work plans, and conduct research building on prior advances.
• Provide data-based guidance for equipment and process design to lower industrialization risk.
• Develop technical specifications for materials and equipment, and close knowledge gaps.
• Apply engineering principles in lab, pilot, and commercial environments.
• Use root cause analysis to resolve material, process, or production issues.
• Identify improvements and implement innovative solutions for development goals.
• Manage scopes, schedules, and budgets with vendors and partners.
• Document results in clear technical reports and presentations.

Skills

Ceramic materials

Materials characterization

Project management

Data analysis

Team collaboration

Sintering processes

Education

Master's degree in Materials Science & Engineering

Ceramics Engineering

Chemical Engineering

Job description

New Kensington

Pennsylvania

A New Era for the Aluminum Industry – ELYSIS

Carbon Free Aluminum

There is a new, revolutionary way to make aluminum. It eliminates all greenhouse gases. And it produces oxygen! The ELYSIS™ technology is the greatest breakthrough in the aluminum industry since its beginnings in 1886. It has the potential to drastically reduce the environmental footprint of the global aluminum industry.

The ELYSIS™ technology effectively puts an end to the use of carbon anode in the aluminum smelting process. It features the newly developed breakthrough proprietary materials that are stable and do not react during the process. Thus, it eliminates all direct greenhouse gas (GHG) emissions from the aluminum smelting process and is the first technology ever that emits oxygen as its by-product.

An unprecedented world-class partnership of two major aluminum industry pioneers - Alcoa and Rio Tinto - led to the formation of ELYSIS, announced in 2018. The Canadian Government and the Quebec Government, through participation of Investment Quebec, have decided to support and be part of this industry revolution. The world’s technology giant Apple has helped facilitate the collaboration between Alcoa and Rio Tinto on the carbon-free smelting process and has agreed to provide ELYSIS with technical support.

ELYSIS is headquartered in Montreal, Quebec, Canada with Technology Research & Development locations in Alma, Quebec, Canada, in Jonquière, Quebec, Canada, in New Kensington, Pennsylvania, United States, and in France.

ELYSIS provides a unique solution for drastic reductions in the carbon footprint of many products used in our daily lives, including transportation, construction, electrical and consumer goods industries.

ELYSIS metal is now being used by Apple (MacBook Pro and iPhone 12 SE), Ab InBEV (cans), Audi (e-tron GT wheels), and Corona (cans).

About the Location

The ELYSIS US Research & Development facility is in the Alcoa Technical Center (ATC) located in New Kensington, PA which is the birthplace of the aluminum industry. Near Pittsburgh, PA, the ATC is where the process being scaled-up by ELYSIS was first developed with a dedicated team who continues to reinvent the aluminum industry for a sustainable future.

Majority of the work will be hands-on and onsite. Opportunities for remote reporting and documentation activities.

About the position:

The Senior Materials Development Engineer will use their wide breadth of knowledge and expertise in ceramic materials and processes to lead research and development efforts associated with technical readiness level advancement of a ceramic process used to produce proprietary and novel ceramic electrodes for the Elysis smelting process. This role also serves to be the technical liaison, providing data-based decisions, guidance, and support to Elysis electrode production and industrialization teams. This role will report to Elysis R&D management.

Key Activities / Responsibilities:

• Creates and executes technical programs aimed at reducing industrialization scale-up risks for critical equipment and processes,
• Leads projects, defines objectives, develops work plans, and conducts research that builds-off of past advances and scientific understanding of the breakthrough materials used in Elysis’s advanced smelting processes.
• Provide data-based guidance for equipment and process design that promotes an overall reduction in risk associated with industrialization of the processes associated with the Elysis technology.
• Supports the development of technical specifications for materials and key commercial scale equipment sets by executing continuous improvement initiatives, and/or creating technology development programs that identify and close specific knowledge gaps associated with existing processes or equipment sets.
• Use of a competent, hands-on approach that applies fundamental engineering principles to practical solutions and applications in laboratory, pilot, and commercial scale environments.
• Use root cause analysis tools to provide robust and sustainable solutions to new material, process, or production issues.
• Seeks-out and identifies opportunities for improvements and implements innovative solutions required to advance materials development goals and/or production initiatives required for the success of the Elysis program.
• Meets relevant project objectives by developing internal or external relationships, managing scopes, schedules, and budgets of vendors, service providers or institutions.
• Organizes results in clear, traceable formats, communicates progress and results through written detailed technical reports, presentations, patents, and publications.

Mobility

ELYSIS is a global company with operations in Canada, France, and the United States. Business related travel and extended duration assignments or missions may be essential for the success of this role.

About You

Graduate degree in Materials Science & Engineering, Ceramics Engineering, or Chemical Engineering.5-10 years of relevant work experience related to the development of ceramic materials or processes preferred.Demonstrated knowledge in ceramic sintering processes, processing equipment and process scale-up experience.Proven project execution and management skills.Strong aptitude in physical, chemical, and thermal material property characterization methods and analysis.Experience working in collaborative, results driven, fast-paced team environments.Strong communication, organizational and analytical skills for data management, analysis, and results presentation.

Diversity: Be Part of an Unprecedented Partnership

At ELYSIS we are committed to an inclusive environment where people feel comfortable to be themselves. We want our people to feel that all voices are heard, all cultures respected and that a variety of perspectives are not only welcome – they are essential to success of the unprecedented partnership that ELYSIS is.

We treat each other respectfully, fairly, compassionately and with dignity regardless of race, gender, nationality, ethnic origin, religion, age, sexual orientation, or anything else that makes us different. At ELYSIS, we particularly welcome and encourage applications from women, the LGBTQIA2 community, mature workers, people with disabilities and people from different cultural backgrounds. ELYSIS is proud to be an equal opportunity workplace.