Senior Manufacturing Engineer (Assembly, Testing) - 693

DSM-H Consulting; Pontiac (IL); On-site; USD 70,000 - 100,000; Full time

Job summary

DSM-H Consulting is seeking a Manufacturing Engineer with 5+ years of shop-floor experience to lead troubleshooting, develop APQP documentation, and drive assembly process improvements for fuel-injector related equipment.

You will collaborate with quality, manufacturing engineering, and operations teams to own process flow documentation, PFMEA, and test equipment validation on the factory floor. This role is on-site in Pontiac, IL.

Qualifications

• Minimum 5 years of experience in manufacturing engineering or assembly environments.
• Experience creating and updating APQP elements (Process Flow, PFMEA, Control Plans).
• Strong documentation and presentation skills for process plans and reports.

Responsibilities

• Troubleshoot assembly equipment and processes on the shop floor.
• Assist in process improvements for current assembly processes.
• Understand and address issues from first test pass failures.
• Create and update APQP elements for injector assembly.

Skills

Troubleshooting

Process flow docs

Test parameters

Test equipment

Fuel system experience

APQP

Education

Bachelor's degree in engineering

Tools

Excell

PowerPoint

Teams

Job description

This role is heavily focused on shop floor troubleshooting, assembly documentation, test benches, and equipment. Fuel system experience is a bonus.

Top Skills

Highly skilled In shop floor Troubleshooting.

Creating Process flow plans/Documentation for Assembly Process

Experience of Test parameter’s and Test Equipments

Injectors OR Fuel systems experience is big plus

APQP

Position’s Contributions to Work Group

• Providing technical expertise to aspects of production, cost, quality, and compliance to safety for the assembly of fuel injectors

Typical task breakdown:

• Troubleshooting assembly equipment if needed
• Assisting in process improvements for current assembly process
• Understanding and walking back issues that occur due to first test pass failures
• Creating and updating all APQP elements

Interaction with team:

• Cross functional work with quality, manufacturing engineering, and operations

Team Structure

• Work with 13 other Manufacturing engineers and test engineers on the team reporting up through tech service manager

Work environment:

Offices are located inside of factory work setting

Education & Experience Required:

• Years of experience: Min of 5 years of experience
• Do you accept internships as job experience: Yes
• Are there past or additional job titles or roles that would provide comparable background to this role: Manufacturing Engineer , Assembly Engineer

Technical Skills

(Required)

• Ability to facilitate and create all APQP elements including Process Flow, Control Plan and Process Failure Modes and Effect Analysis (PFMEA)
• Excell
• PowerPoint
• Teams
• Assembly and Test experience

Soft Skills

(Required)

• Facilitate and host cross functional meetings in person and virtual