Senior Manufacturing Engineer

Ferrotec; Livermore (CA); On-site; USD 110,000 - 160,000; Full time

Benefits offered by this job

Medical insurance

Dental insurance

Vision coverage

Life & disability

401K matching

Flexible hours

Tuition reimbursement

Leadership development

Travel discounts

Paid time off

Wellness program

Employee recognition

Job summary

Ferrotec in Livermore, CA is seeking a Sr. Manufacturing Engineer to design, implement, and optimize production and inspection processes for semiconductor-related equipment. You will partner with engineering and operations to improve quality, efficiency, and metrics across global teams.

The role involves working with equipment, automation, and MES systems, plus travel to Asia as needed to support projects and new product introductions.

Qualifications

• Bachelor's degree in Industrial/Mechanical/Manufacturing Engineering or equivalent work experience.
• 7+ years in manufacturing/industrial engineering including process development, quality control/QA, production and testing.
• Experience in semiconductor manufacturing equipment or contract manufacturing.

Responsibilities

• Design, implement, and improve production and inspection processes.
• Analyze data to optimize quality, cost, and efficiency.
• Collaborate with global manufacturing teams to support new products.
• Manage MES and documentation for manufacturing instructions and tests.

Skills

Industrial engineering

Manufacturing engineering

Process development

Quality control/assurance

Project management

Six Sigma/lean

Data analysis

Automation/robotics

MS Office/MS Project

Education

Bachelor's degree in Engineering

Tools

MES software

Microsoft Project

Excel

Job description

Together we are a world-class diversified manufacturer with a commitment from our team to proudly provide pure precision solutions to our customers, delivering superior quality, value, and service.

Ferrotec (USA) Corporation is a technology company with a worldwide presence in various end products, manufacturing systems, and industries serving primarily the semiconductor industry. We provide our customers with advanced materials, components, systems, and manufacturing solutions. Please visit www.ferrotec.com for a list of office locations.

HOW YOU MAKE AN IMPACT

The Sr. Manufacturing Engineer is responsible for supporting and optimizing manufacturing operations by designing, implementing, and improving production and inspection processes. This role ensures the effective performance of integrated systems, equipment, and personnel through process development, validation, troubleshooting, and continuous improvement initiatives. The engineer establishes manufacturing standards, evaluates equipment and workforce capabilities, and drives quality and operational excellence. The position supports semiconductor and other industry products, collaborates with global manufacturing teams, and may require domestic and international travel, including periodic travel to Asia.

WHAT SUCCESS LOOKS LIKE

• Responsible for selecting and maintaining the best material combinations to maximize quality and optimize manufacturing cost and efficiency.
• Analyze data and use all available resources to maintain product performance and meet quality objectives.
• Recommends manufacturing line equipment and fixtures based performing product process flow and time standards analysis studies.
• Partner with engineering and operations teams to augment equipment qualification activities for new products and legacy equipment to increase productivity and enhance quality.
• Maintain, implement, and administer manufacturing execution system software (MES)
• Creating and changing manufacturing, assembly, and operation sequence instructions (OMS) for assembly process and MES software.
• Maintain, monitor statistics, and perform detailed failure analysis of failed equipment (production and RMA)
• Works directly with engineering, sales/customer support, technicians, and customers to perform detailed failure analysis and corrective action reports and activities.
• Work directly with customers, outside contractors, and vendors to accomplish manufacturing and operations project objectives such as BV (Build Verification) and witness builds for new products or improvement of existing equipment.
• Work closely with design engineering to document and resolve issues discovered during new product introduction and product release scale-up phases.
• Assist with ongoing development of factory acceptance criteria and methods for product final testing, qualification, and quality inspection.
• Develop machine and product measurement methods to ensure product quality and performance.
• Works directly on quality, 6S lean, and cross-departmental projects and related tasks as needed.
• Perform other related duties as may be reasonably assigned in the course of business.
• Achievement of objectives must include an over-riding commitment to quality that must permeate the areas of responsibility.
• Enable and Drive Change in the Organization.

Not a comprehensive list of duties. Duties may change without notice at management’s sole discretion

WHAT YOU NEED TO BE SUCCESSFUL

• Bachelor of Science in Industrial, Mechanical and/or Manufacturing Engineering or equivalent work experience required.
• Minimum 7+ years of experience in a manufacturing or industrial engineering role including process development, quality control / quality assurance, production, and testing.
• Must have related experience in semiconductor manufacturing equipment and/or contract manufacturing.
• Specific experience in robot assembly, manufacturing, and testing a plus.
• Familiarity with Manufacturing Execution Systems software is desired.
• Must possess strong computer skills including Excel, Word, Microsoft Project, Visio, and PowerPoint.
• Project management experience using Microsoft Project or similar Gantt Charts to monitor and manage task and projects status a plus.
• The ability to work with cross-functional teams simultaneously on multiple projects is required.
• Experience with continuous improvement, SPC methodologies, and data tools desired.
• Knowledge or certification of Six Sigma, 6S, and lean methodologies and practices desirable.
• Must possess strong communication and interpersonal skills.
• Must have analytical and problem-solving skills.
• Must have strong organizational skills.

PERKS OF JOINING OUR TEAM

With positive values, a productive atmosphere, and a commitment to excellence, Ferrotec encourages employees to maximize and realize their potential.

The salary range included in this job posting is relevant to applicants who reside or work in the Livermore, CA area only. Salary offers will depend on experience, knowledge, skills, education, and location. Actual salary may vary due to these and other factors.

Ferrotec is proud to offer a Competitive Benefits Package including Medical, Dental, Vision, Life & Disability, 401K Matching, Flexible Work Hours, Tuition Reimbursement, Leadership Development, Travel and Hotel Discounts, Paid Time Off, Sick & Wellness and Volunteer Time, Employee Recognition Program, Employee Engagement & Appreciation Events hosted throughout the year. Virtual Wellness Activities and Classes are available to all employees & family members and Much More!

Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, age, pregnancy, genetic information, disability, status as a protected veteran, or any other protected category under applicable federal, state, and local laws.