Senior Manager, Failure Analysis

NVIDIA

Santa Clara (CA)

On-site

USD 232,000 - 368,000

Full time

13 days ago
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Job summary

NVIDIA is seeking a Head of Failure Analysis to lead our FA organization from discovery through resolution, combining hands‑on investigations with strategic leadership. You will direct failure investigations on complex hardware, develop corrective actions, and collaborate with manufacturing, firmware, quality, and supplier teams to improve reliability at scale.

The role requires deep technical expertise in structural/materials analysis, lab methods (SEM, FIB, RF/digital testing), and a proven

Qualifications

  • Ph.D. or MS or equivalent experience in Mechanical Engineering, Chemical Engineering, Aerospace Engineering, Materials Science, or a related field.
  • Over 10 years of advancing experience in failure analysis, product reliability, and materials science, with a proven record of leading investigations on complex hardware or coordinated systems.
  • 5 years of leadership experience.
  • Extensive knowledge of failure analysis techniques, hazard recognition, and incident examination employing established frameworks; practical experience with sophisticated lab tools such as SEM, FIB, and digital/RF test instruments.
  • Demonstrated ability to troubleshoot hardware/software interactions and reproduce elusive field failure conditions in a controlled environment.
  • Experience leading multidisciplinary teams and working alongside experts in engineering, manufacturing, quality, legal, and business areas.
  • Strong written and verbal communication skills.

Responsibilities

  • Lead and personally carry out complex RCA investigations on deployed hardware, electronic components, and coordinated systems.
  • Develop, complete, and validate corrective actions to drive product reliability at scale.
  • Partner with build, manufacturing, firmware, quality, and supplier teams to communicate findings and drive changes.
  • Plan and complete testing programs, including modeling, lab experiments, and reproduction of field conditions.
  • Prepare and present reports and proposals conveying technical conclusions to engineering, legal, business and industry audiences.
  • Mentor junior engineers in FA procedures and advance FA methodologies and lab capabilities.

Skills

Failure analysis
Leadership
Lab instrumentation
Cross-functional collaboration
Technical communication
Problem solving

Education

PhD or MS in Mechanical, Chemical, Aerospace, or Materials Science

Tools

SEM
FIB
Digital/RF test gear

Job description

NVIDIA has been transforming computer graphics, PC gaming, and accelerated computing for more than 25 years. It's an outstanding legacy of innovation that's fueled by great technology — and outstanding people. Today, we're tapping into the unlimited potential of AI to develop the next era of computing. If you share our passion for invention and are ready to make a real difference, come join us.

As Head of Failure Analysis, you will lead NVIDIA's failure analysis function from start to finish. You will conduct hands‑on investigations of complex hardware and system failures. You will also craft the methodologies, lab capabilities, and talent that maintain our products' innovative reliability. This role combines deep technical expertise with organizational leadership. It requires someone equally skilled at the bench and presenting to company leaders.

What You'll Be Doing
  • Lead and personally carry out complex, multi-disciplinary failure and root cause analysis (RCA) investigations on deployed hardware, electronic components, and coordinated systems. Use advanced diagnostic techniques (SEM, FIB, digital/RF test gear), lab testing, data analytics, and structured problem-solving methods to identify exact failure modes and mechanisms.
  • Develop, complete, and validate corrective actions — both short‑term fixes and long‑term preventive measures — to drive product reliability at scale.
  • Partner closely with build, manufacturing, firmware, quality, and supplier teams to communicate technical findings, drive build changes, and resolve cross‑functional issues.
  • Plan and complete testing programs, including engineering calculations, laboratory experiments, analytical or computational modeling, and reproduction of elusive field conditions.
  • Prepare and present written reports, proposals, and presentations conveying technical conclusions to audiences spanning engineering, legal, business, and industry collaborators.
  • Mentor junior engineers in FA procedures and guide the continuous development of organizational failure analysis methodologies, processes, and lab capabilities.
  • Identify and pursue opportunities to expand NVIDIA's FA capabilities and strategic partnerships across the supply chain and with external technical experts.
  • Domestic and international, 40% travel will be required to support investigations, supplier audits, and client engagements.
What We Need To See
  • Ph.D. or M.S. or equivalent experience in Mechanical Engineering, Chemical Engineering, Aerospace Engineering, Materials Science, or a related field, with strong theoretical and applied knowledge of structural analysis, material science, heat transfer, and fluid mechanics.
  • Over 10 years of advancing experience in failure analysis, product reliability, and materials science, with a proven record of leading investigations on complex hardware or coordinated systems.
  • 5 years of leadership experience.
  • Extensive knowledge of failure analysis techniques, hazard recognition, and incident examination employing established frameworks; practical experience with sophisticated lab tools such as SEM, FIB, and digital/RF test instruments.
  • Demonstrated ability to troubleshoot hardware/software interactions and reproduce elusive field failure conditions in a controlled environment.
  • Experience leading multidisciplinary teams and working alongside experts in engineering, manufacturing, quality, legal, and business areas.
  • Strong written and verbal communication skills, with the ability to convey complex technical findings to engineering, legal, and business audiences.
Ways To Stand Out From The Crowd
  • Experience in the semiconductor, high-performance computing, or AI hardware industry, with familiarity with GPU or data‑center-scale system reliability challenges.
  • Publication record or recognized contributions to FA methodology development, materials characterization, or reliability engineering.
  • Demonstrated ability to develop or enlarge a failure analysis unit, involving lab infrastructure, tool resources, and team advancement.

NVIDIA is widely considered to be one of the technology world's most desirable employers. We have some of the most forward-thinking and hardworking people in the world working for us. If you're creative and autonomous, we want to hear from you!

Your base salary will be determined based on your location, experience, and the pay of employees in similar positions. The base salary range is 232,000 USD - 368,000 USD.

You will also be eligible for equity and benefits.

Applications for this job will be accepted at least until September 19, 2026.

This posting is for an existing vacancy.

NVIDIA uses AI tools in its recruiting processes.

NVIDIA is committed to fostering an inclusive work environment and proud to be an equal opportunity employer. As we highly value diversity in our current and future employees, we do not discriminate (including in our hiring and promotion practices) on the basis of race, religion, color, national origin, gender, gender expression, sexual orientation, age, marital status, veteran status, disability status or any other characteristic protected by law.

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