Senior Injection Molding Engineer – NPI & Process Lead

MicroAire Surgical Instruments LLC

Charlottesville (VA)

On-site

USD 100,000 - 120,000

Full time

14 days+
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Benefits offered by this job

Competitive salary
401(k) with company match
Health, dental & vision insurance
Paid time off & holidays
Career development & Marmon network

Job summary

MicroAire Surgical Instruments LLC in Charlottesville, VA, is seeking a Senior Manufacturing Engineer to lead injection moulding manufacturing, tooling, automation, and process optimization. You will drive DFx, establish molding parameters, support mold design reviews, and lead NPI and DOE studies to ensure production readiness and scalable performance.

The role demands a strong background in plastic injection moulding, hands-on process development, and a passion for Lean, Six Sigma, and

Qualifications

  • Bachelor's in Mechanical/Manufacturing Engineering or related field.
  • 5+ years in manufacturing engineering, preferably injection moulding.
  • Hands-on injection moulding process development and troubleshooting.

Responsibilities

  • Lead DFx efforts for injection molded components.
  • Develop and optimize molding processes, tooling, fixtures, automation.
  • Support mold design reviews and production readiness.
  • Lead NPI, DOE studies, IQ/OQ/PQ, and process validation.
  • Drive continuous improvement with Lean, Six Sigma, and Kaizen.
  • Mentor engineers and technicians.

Skills

Injection moulding
Process optimization
Mold tooling
Statistical analysis
Lean manufacturing

Education

Bachelor’s degree in Mechanical/Manufacturing Engineering

Tools

Automation systems
Robotics
Vision systems

Job description

MicroAire Surgical Instruments LLC in Charlottesville, VA, is seeking a Senior Manufacturing Engineer to lead injection moulding manufacturing, tooling, automation, and process optimization. You will drive DFx, establish molding parameters, support mold design reviews, and lead NPI and DOE studies to ensure production readiness and scalable performance.

The role demands a strong background in plastic injection moulding, hands-on process development, and a passion for Lean, Six Sigma, and

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