Senior HIL Systems & ECU Integration Engineer

General Motors; Warren (MI); Hybrid; USD 110,000 - 170,000; Full time

Job summary

General Motors is seeking a Senior System & Subsystem HIL Integration Engineer to join the Software Development & Integration Lab at Estes Engineering Center. The role centers on integrating simulation with bench hardware, ECU software, and calibration control across vehicle domains including Electrification and Active Safety.

You will develop new bench capabilities, improve models, and implement automation while guiding lab users and ensuring efficient HIL testing workflows.

Qualifications

• Experience with Hardware-In-the-Loop bench setups and calibration workflows.
• Strong understanding of ECU hardware/software interfaces and bench instrumentation.
• Proficiency in model-based design using Matlab/Simulink for real-time simulations.
• Familiarity with vehicle dynamics tools and integration with bench models.

Responsibilities

• Design, Implement, and Test Novel HIL Bench Solutions, Simulation, and Instrumentation for new vehicle features and technology.
• Develop test configurations, and real-time HIL Simulation Models using Matlab/Simulink through collaboration with bench users.
• Adapt and Integrate Chassis, Active Safety, Electrification, and Propulsion System controllers and Plant Models with HIL bench.
• Develop and/or adapt Vehicle Dynamics simulation models (CarSim, VeDyna, ASM-VD) with other plant models for bench use.
• Develop solutions for instrumentation and simulation of Electronic Controls Unit (ECU) sensors and actuators.
• Develop HIL test automation and scripting solutions to enhance testing efficiency.
• Train and support lab users on Hardware-In-the-Loop bench usage.
• Define bench and test property technical requirements.
• Electrical design integration and verification

Skills

Matlab/Simulink

HIL development

Lab instrumentation

ECU integration

Vehicle dynamics

Tools

CarSim

VeDyna

ASM-VD

Job description

General Motors is seeking a Senior System & Subsystem HIL Integration Engineer to join the Software Development & Integration Lab at Estes Engineering Center. The role centers on integrating simulation with bench hardware, ECU software, and calibration control across vehicle domains including Electrification and Active Safety.

You will develop new bench capabilities, improve models, and implement automation while guiding lab users and ensuring efficient HIL testing workflows.