Senior Hardware Engineer

Kostal-of-America,-Inc.; Troy (MI); On-site; USD 120,000 - 150,000; Full time

Job summary

KOSTAL of America, Inc. is seeking a Senior Project Engineer – Hardware Electronics in Michigan to lead design, validation and integration of automotive electronic hardware.

You will manage the full hardware lifecycle from requirements to production release, collaborating with cross-functional teams and customers. The role emphasizes circuit design, DFMEA, thermal analysis, and PCB layout oversight, with experience in LIN/CAN networks and PWM-driven modules preferred.

Qualifications

• Bachelor's degree in Electrical Engineering (BSEE) required.
• 10+ years of experience in electronic hardware design, preferably in automotive industry.
• Experience with LIN and CAN communication circuits.
• Proficiency in WCCA (Mathcad, PSpice), DFMEA, and thermal analysis.
• Experience directing PCB layout with EMC considerations.
• Experience with Door control modules and/or memory seat modules with DC motor PWM preferred.

Responsibilities

• Design circuit board schematics of discrete electronics and embedded microprocessor based controls per system requirements.
• Perform engineering analysis, including DFMEA, Worst Case Circuit Analysis, and Thermal Analysis.
• Be clear point of contact with customer
• Responsible for BOM selection of electrical hardware.
• Interface closely with production and purchasing personnel to identify and approve suppliers.
• Participate in engineering design through all phases of the process including development.
• Responsible for electronic hardware prototype, pre-production, qualification and product design maintenance.
• Conduct design and drawing reviews.
• Release designs to production.
• Perform hardware requirements analysis and provide traceability through customer specifications
• Interface closely with software engineers and produce documentation detailing software control and strategies that apply to the hardware design
• Support validation of modules during DV/PV phases, including external EMC lab testing and troubleshooting
• Lead discussions with customers with regards to hardware development and troubleshooting efforts
• Resolve technical/validation issues by following 8D process.
• Support hardware section of presentations to potential customers for bids on new business.

Skills

Circuit design

CAN/LIN communication

Cross-functional teamwork

DFMEA

Thermal analysis

PCB layout coordination

Project leadership

Education

Bachelor's degree in Electrical Engineering

Tools

Mathcad

PSpice

EMC testing

Job description

• Type of Employment: Permanent

Company Description

KOSTAL has a strong family history built on innovation and care for our employees. For over 100 years, our values have guided how we work together to influence, evolve and grow our future.

If you are interested in being part of our next generation, we want to hear from you!

Job Description

Position Summary

The Senior Project Engineer – Hardware Electronics is responsible for the design, development, and validation of electronic hardware for automotive control modules and switches. This role supports the complete hardware development lifecycle, including requirements analysis, schematic design, circuit analysis, PCB layout oversight, testing, and troubleshooting. The position works closely with cross-functional teams and customers to deliver high-quality hardware solutions.

Key Responsibilities

• Design circuit board schematics of discrete electronics and embedded microprocessor based controls per system requirements.
• Perform engineering analysis, including DFMEA, Worst Case Circuit Analysis, and Thermal Analysis.
• Be clear point of contact with customer
• Responsible for BOM selection of electrical hardware.
• Interface closely with production and purchasing personnel to identify and approve suppliers.
• Participate in engineering design through all phases of the process including development.
• Responsible for electronic hardware prototype, pre-production, qualification and product design maintenance.
• Conduct design and drawing reviews.
• Release designs to production.
• Perform hardware requirements analysis and provide traceability through customer specifications
• Interface closely withsoftware engineers and produce documentation detailing software control and strategies that apply to the hardware design
• Support validationof modules duringDV/PV phases, includingexternal EMC lab testingandtroubleshooting
• Lead discussions with customers with regards to hardware development and troubleshooting efforts
• Resolve technical/validation issues by following 8D process.
• Support hardware section of presentations to potential customers for bids on new business.

Qualifications

• Bachelor's degree in Electrical Engineering (BSEE).
• 10+ years of experience in electronic hardware design, preferably in the automotive industry.
• Experience with LIN and CAN communication circuits.
• Proficiency in WCCA (Mathcad, PSpice), DFMEA, and thermal analysis.
• Experience directing PCB layout with EMC considerations.
• Experience with Door control modules and/or memory seat modules with specific focus on DC motor controls using PWM is preferred.

Additional Information

All information provided will be kept confidential in accordance with EEO guidelines.