Senior Electrical Hardware Engineer

KOSTAL Group; Troy (OH); On-site; USD 90,000 - 120,000; Full time

Job summary

KOSTAL Group in Ohio is seeking a Project Engineer – Hardware Electronics to design, develop and validate electronic hardware for automotive control modules and switches. You will manage the full hardware lifecycle from requirements analysis to qualification and production release.

Collaborate with cross-functional teams and customers, perform analyses such as DFMEA and thermal assessments, and lead hardware design reviews; experience with CAN/LIN highly valued.

Qualifications

• Bachelor's degree in Electrical Engineering (BSEE).
• 5+ years of experience in electronic hardware design, preferably in automotive.
• Experience with LIN and CAN communication circuits.
• Proficiency in DFMEA, thermal analysis, and related methodologies.
• Experience directing PCB layout with EMC considerations.
• Experience with DC motor controls using PWM in relevant modules is a plus.

Responsibilities

• Design circuit board schematics of discrete electronics and embedded controls.
• Perform DFMEA, worst-case and thermal analyses.
• Be a clear point of contact with customers.
• Select BOM for electrical hardware and interface with production and purchasing.
• Lead engineering design through all phases and release designs to production.
• Provide hardware requirements analysis and traceability to specs.
• Collaborate with software engineers and document hardware control strategies.
• Support DV/PV validation including EMC testing and troubleshooting.
• Lead discussions with customers on hardware development and issues.
• Resolve issues via 8D process and support bid presentations.

Skills

Electrical design

CAN/LIN communication

DFMEA

Thermal analysis

8D problem solving

Education

Bachelor's degree in Electrical Engineering

Tools

Mathcad

PSpice

PCB layout tools

EMC testing tools

Job description

KOSTAL has a strong family history built on innovation and care for our employees. For over 100 years, our values have guided how we work together to influence, evolve and grow our future.

If you are interested in being part of our next generation, we want to hear from you!

Description

Position Summary

The Project Engineer – Hardware Electronics is responsible for the design, development, and validation of electronic hardware for automotive control modules and switches. This role supports the complete hardware development lifecycle, including requirements analysis, schematic design, circuit analysis, PCB layout oversight, testing, and troubleshooting. The position works closely with cross-functional teams and customers to deliver high-quality hardware solutions.

Key Responsibilities

• Design circuit board schematics of discrete electronics and embedded microprocessor based controls per system requirements.
• Perform engineering analysis, including DFMEA, Worst Case Circuit Analysis, and Thermal Analysis.
• Be clear point of contact with customer
• Responsible for BOM selection of electrical hardware.
• Interface closely with production and purchasing personnel to identify and approve suppliers.
• Participate in engineering design through all phases of the process including development.
• Responsible for electronic hardware prototype, pre-production, qualification and product design maintenance.
• Conduct design and drawing reviews.
• Release designs to production.
• Perform hardware requirements analysis and provide traceability through customer specifications
• Interface closely with software engineers and produce documentation detailing software control and strategies that apply to the hardware design
• Support validation of modules during DV/PV phases, including external EMC lab testing and troubleshooting
• Lead discussions with customers with regards to hardware development and troubleshooting efforts
• Resolve technical/validation issues by following 8D process.
• Support hardware section of presentations to potential customers for bids on new business.

Qualifications

• Bachelor's degree in Electrical Engineering (BSEE).
• 5+ years of experience in electronic hardware design, preferably in the automotive industry.
• Experience with LIN and CAN communication circuits.
• Proficiency in WCCA (Mathcad, PSpice), DFMEA, and thermal analysis.
• Experience directing PCB layout with EMC considerations.
• Experience with Door control modules and/or memory seat modules with specific focus on DC motor controls using PWM is preferred.

Benefits

All information provided will be kept confidential in accordance with EEO guidelines.