Senior FEA Engineer - Lead Structural & Thermal Analysis

Insight Global; Arlington (TX); On-site; USD 110,000 - 115,000; Full time

Job summary

Insight Global is seeking a Senior FEA Engineer to act as a SME in advanced finite element analysis and mechanical design for a highly technical manufacturing environment. You will independently perform complex structural and thermal analyses, develop and troubleshoot models, interpret loading conditions, and provide engineering recommendations to optimize product performance.

The ideal candidate has a ME degree with 5+ years (or MS with 4+ years), deep FEA expertise, and hands-on experience

Qualifications

• Bachelor's degree in Mechanical Engineering with 5+ years of experience, or a Master's with 4+ years.
• Advanced expertise in Finite Element Analysis (FEA).
• Proficiency with Abaqus, SolidWorks Simulation, or similar software.
• Experience building, troubleshooting, and interpreting complex simulation models.
• Strong data analysis and presentation skills.
• Willingness to travel 5-10%, including international travel.
• Experience elastomeric materials and heavy manufacturing sectors.
• Experience leading R&D, prototype design and testing, and customer-facing engagements.

Responsibilities

• Lead advanced analysis efforts and serve as technical lead.
• Mentor junior engineers and collaborate with cross-functional teams.
• Interface with customers and certifying authorities.
• Support design and material development initiatives.
• Drive prototype design, testing, and validation.

Skills

FEA Expertise

Data analysis

Technical leadership

Travel readiness

Customer-facing

Education

Bachelor's in Mechanical Engineering

Master's in Mechanical Engineering

Tools

Abaqus

SolidWorks Simulation

Job description

Insight Global is seeking a Senior FEA Engineer to act as a SME in advanced finite element analysis and mechanical design for a highly technical manufacturing environment. You will independently perform complex structural and thermal analyses, develop and troubleshoot models, interpret loading conditions, and provide engineering recommendations to optimize product performance.

The ideal candidate has a ME degree with 5+ years (or MS with 4+ years), deep FEA expertise, and hands-on experience