Senior Electrical Controls & Automation Engineer

Stonestreet Farms

Pasadena (TX)

Hybrid

USD 110,000 - 150,000

Full time

3 days ago
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Job summary

Zeon Chemicals in Texas seeks a senior Controls Engineer to ensure safe, reliable operation of the plant through design, implementation, and maintenance of process control systems. You will lead upgrades, support capital projects, troubleshoot DCS/PLC/HMI, and drive improvements in efficiency, product quality, and reliability while collaborating with Operations, Maintenance, and Engineering.

Candidates should have a bachelor's in electrical engineering, 7+ years in controls, and experience with

Qualifications

  • Bachelor's Degree in Electrical Engineering required.
  • Minimum seven (7) years of experience in controls engineering, automation engineering, electrical engineering, or a related industrial engineering role. Experience supporting PSM-covered processes is required.
  • Experience managing or supporting DCS, PLC, instrumentation, capital projects and/or electrical systems in a manufacturing environment. Experience with Rockwell/Allen-Bradley PLCs, FactoryTalk applications, and Yokogawa DCS is preferred.
  • EIT, PE, or PMP certification is a plus.

Responsibilities

  • Design, configure, troubleshoot, and maintain hardware for DCS, PLC, HMI, process historian systems, and network systems.
  • Develop and modify control logic, graphics, alarms, historian tags, and operator interfaces for DCS, PLC, HMI, and process historian systems.
  • Maintain control system backups, documentation, and configuration records.
  • Implement control system upgrades, migrations, patches, hardware replacements, and other improvements to automation systems.
  • Analyze process data and system performance to identify and implement opportunities for improved process control, efficiency, product quality, and equipment reliability.
  • Support commissioning, startup, and optimization of new equipment, instrumentation, and control systems.
  • Troubleshoot instrumentation and control system issues and lead root cause investigations to identify corrective actions.
  • Lead and/or support controls, instrumentation, and electrical capital projects from concept development through startup and project closeout.
  • Develop project scopes, technical specifications, cost estimates, schedules, and equipment requirements.
  • Coordinate activities with Operations, Maintenance, Engineering, contractors, equipment suppliers, and consultants to ensure successful project execution.
  • Investigate process, quality, productivity, and reliability issues and implement sustainable solutions.
  • Identify and implement improvements that enhance safety, reliability, efficiency, and operational performance.
  • Develop and execute process control modifications resulting from continuous improvement initiatives and business needs.
  • Obtain vendor quotations, support procurement activities, and assist with capital justification requests.
  • Recommend improvements in the application and design of instrumentation and control systems using current industry best practices.
  • Provide oversight and coordination to external contractors in the design, installation, startup, and modification of electrical systems supporting plant operations.

Skills

NFPA/NEC/NEMA/IEEE/ISA knowledge
Industrial control systems knowledge
Troubleshooting / root cause analysis
Project management
Communication skills
Analytical skills

Education

Bachelor's Degree in Electrical Engineering
Master's Degree in Electrical Engineering or related field

Tools

Rockwell/Allen-Bradley PLCs
FactoryTalk
Yokogawa DCS

Job description

Zeon Chemicals in Texas seeks a senior Controls Engineer to ensure safe, reliable operation of the plant through design, implementation, and maintenance of process control systems. You will lead upgrades, support capital projects, troubleshoot DCS/PLC/HMI, and drive improvements in efficiency, product quality, and reliability while collaborating with Operations, Maintenance, and Engineering.

Candidates should have a bachelor's in electrical engineering, 7+ years in controls, and experience with

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