Senior DeltaV Controls Engineer

Charlynconsulting; Raleigh (NC); On-site; USD 120,000 - 180,000; Full time

Benefits offered by this job

Medical, Dental, and Vision

Life Insurance & AD&D

Long-Term and Short-Term Disability

401(k) with Profit Sharing

ESOP

Travel assistance

Job summary

Charlynconsulting seeks a Senior DeltaV Controls Engineer to lead design, implementation, and project management of Life Sciences automation projects.

You will apply Emerson DeltaV expertise to deliver cGMP-compliant solutions, manage full project lifecycles, and mentor engineering teams while traveling up to 25% for commissioning and on-site support. This role combines office collaboration with regulated manufacturing site work in Raleigh area.

Qualifications

• Bachelor's degree in Electrical Engineering or related field.
• 8–15 years of automation and control systems experience in Life Sciences.
• Extensive DeltaV experience (design, configuration, implementation).
• Proficiency with DeltaV Live and DeltaV Operate.
• Strong ISA-88 batch processing and ISA-101 HMI expertise.
• Knowledge of GAMP5, cGMP, and 21 CFR Part 11.
• Leadership and project management capabilities.

Responsibilities

• Design and implement Emerson DeltaV control systems for Life Sciences projects.
• Develop and manage project schedules, budgets, and resources.
• Lead system architecture design and control strategies for manufacturing performance.
• Design batch sequencing, phase logic, and recipes using ISA-88.
• Develop DeltaV operator interfaces with DeltaV Live/Operate per ISA-101.
• Implement class-based automation architecture for scalability.
• Design electrical systems including panel layouts and grounding.
• Ensure regulatory compliance and FAT/SAT involvement.

Skills

Emerson DeltaV

DeltaV Live

DeltaV Operate

ISA-88

ISA-101 HMI

GAMP5/cGMP

Project management

Regulatory compliance

Education

Bachelor's degree in Electrical Engineering or related field

Tools

Rockwell Automation

Inductive Automation Ignition

Siemens PCS7

Job description

About the job Senior DeltaV Controls Engineer

We are seeking a Senior DeltaV Engineer to lead the design, implementation, and project management of large-scale automation projects within the Life Sciences industry.

This role requires deep expertise with Emerson DeltaV distributed control systems and the ability to deliver cGMP-compliant automation solutions for biopharmaceutical and medical device manufacturing.

The ideal candidate will have a proven track record managing complete project lifecycles—from system design through commissioning and validation—while ensuring regulatory compliance and operational efficiency.

Experience Level: Senior | Expected Close Date: March 20, 2026

Key Responsibilities

• Design and implement Emerson DeltaV control systems for complex Life Sciences capital projects
• Develop and manage project schedules, budgets, and engineering resources
• Lead system architecture design and control strategies to improve manufacturing performance
• Design batch sequencing, phase logic, and recipe structures using ISA-88 standards
• Develop DeltaV operator interfaces using DeltaV Live and DeltaV Operate aligned with ISA-101 HMI guidelines
• Implement class-based automation architecture to ensure scalable system design
• Design electrical systems including panel layouts, power distribution, and grounding strategies
• Specify and integrate instrumentation and hardware components
• Implement industrial networking solutions including Ethernet/IP, Modbus TCP/IP, Profibus, and Foundation Fieldbus
• Integrate third-party equipment using OPC UA and industrial communication protocols
• Define computing infrastructure including server architecture, virtualization, and cybersecurity planning
• Manage the full project lifecycle from requirements gathering to commissioning and validation
• Lead Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT)
• Ensure compliance with GAMP5, cGMP, and 21 CFR Part 11 regulatory standards
• Provide technical leadership and mentorship to engineering teams
• Support client engagements and regulatory compliance activities
• Travel up to 25% for commissioning and on-site support

Required Qualifications

• Bachelors degree in Electrical Engineering, Control Systems Engineering, Chemical Engineering, or related field
• 8–15 years of automation and control systems engineering experience within the Life Sciences industry
• Extensive hands-on experience with Emerson DeltaV system design, configuration, and implementation
• Proficiency with DeltaV Live and DeltaV Operate
• Strong expertise in ISA-88 batch processing standards
• Strong expertise in ISA-101 HMI design and high-performance graphics
• Deep understanding of GAMP5, cGMP, and 21 CFR Part 11 compliance frameworks
• Proven experience managing large capital automation projects
• Strong leadership and cross-functional communication skills
• Demonstrated ability to lead projects from design through commissioning and validation

Technical Expertise

Candidates should have experience with:

• Emerson DeltaV control systems
• ISA-88 batch processing architecture
• ISA-101 high-performance HMI design
• Industrial communication protocols (OPC UA, Modbus TCP/IP, Ethernet/IP, Profibus, Foundation Fieldbus)
• Industrial networking infrastructure
• Server architecture and virtualization technologies
• Electrical design including MCCs, VFDs, and control panels
• Automation system integration in regulated Life Sciences environments

Experience with the following technologies is a plus:

• Rockwell Automation
• Inductive Automation Ignition
• Siemens PCS7
• Other DCS/SCADA platforms

This role operates within a professional engineering office environment with occasional work in regulated manufacturing facilities.

Work may involve:

• Commissioning activities in production facilities
• Occasional lifting, climbing, and equipment inspection
• Extended hours during project deadlines or commissioning phases

Employee Benefits

Full-time employees may be eligible for:

• Medical, Dental, and Vision coverage
• Life Insurance and AD&D
• Long-Term and Short-Term Disability
• Health Savings Accounts and Flexible Spending Accounts
• Paid Time Off and Paid Holidays
• Tuition Reimbursement
• Referral Bonus Program
• 401(k) with Profit Sharing
• Employee Stock Ownership Plan (ESOP)
• Employee Assistance Program
• Travel Assistance Services