Senior DeltaV Controls Engineer

KLM Careers

Raleigh (NC)

On-site

USD 130,000 - 160,000

Full time

14 days+

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Benefits offered by this job

Continuing education

World-class benefits

Employee ownership

Job summary

A leading engineering firm is seeking a Senior DeltaV Controls Engineer in Raleigh, NC. This individual will spearhead automation projects in the Life Sciences sector, ensuring compliance with industry standards and optimizing manufacturing processes. The position demands expertise in Emerson DeltaV systems and strong project management skills, coupled with a professional degree in engineering. Candidates must be US or Green Card holders, with 8-15 years of relevant experience. Competitive salary and benefits offered.

Qualifications

8-15 years of experience in automation and control system engineering, focusing on Life Sciences.
Proficiency in DeltaV Live and DeltaV Operate for high-performance HMIs.
Strong understanding of GAMP5, cGMP, and regulatory compliance.

Responsibilities

Design and implement DeltaV control systems for complex Life Sciences projects.
Manage project schedules, budgets, and resources.
Lead system architecture to enhance manufacturing efficiency.

Skills

Emerson DeltaV systems

Automation protocols

Project management

Leadership

Communication

Industrial networking

cGMP compliance

ISA-101 HMI design

ISA-88 batch processing

Education

Professional degree in Electrical Engineering, Control Systems Engineering, Chemical Engineering, or related field

Job description

About the job Senior DeltaV Controls Engineer

Raleigh, NC

Must be a US or Green Card holder.

We have a Senior DeltaV Engineer opportunity in our Raleigh, NC office.
This person will lead the design, implementation, and project management of large-scale capital automation projects within the Life Sciences industry.
This role requires proficiency with Emerson DeltaV systems and a strong technical background in designing and delivering cGMP-compliant automation solutions.
The ideal candidate will have a proven track record of managing complete project life cycles, ensuring compliance with industry regulations, and collaborating with cross-functional teams to optimize biopharmaceutical and medical device manufacturing processes.

RESPONSIBILITIES

All areas of responsibility listed below are essential to the satisfactory performance of this position, with reasonable accommodation, if necessary.
Design and implement DeltaV control systems for complex Life Sciences capital projects
Develop and manage project schedules, budgets, and resources, ensuring on-time and within-budget project execution
Lead system architecture development and control strategies to enhance manufacturing efficiency
Design batch sequencing, phase logic, and recipe structures to optimize production efficiency and regulatory compliance
Develop DeltaV graphics using DeltaV Live and DeltaV Operate in alignment with ISA-101 HMI guidelines
Utilize a class-based approach in overall design to maximize scalability and standardization across projects
Develop electrical designs, including power distribution, panel layouts, and grounding strategies for automation systems
Specify and procure instrumentation and hardware components
Design and implement industrial networking solutions, including Ethernet/IP, Modbus TCP/IP, Profibus, and Foundation Fieldbus
Integrate 3rd party equipment with DeltaV systems using protocols such as OPC UA, Ethernet/IP, and Modbus
Define computing infrastructure requirements, including server architecture, virtualization, cybersecurity, and redundancy planning
Design, plan, and specify DeltaV system licensing based on user requirements and project scope to ensure cost-effective and scalable solutions
Oversee the full project lifecycle, from requirements gathering to commissioning and validation
Ensure project deliveries and execution methodology compliance with GAMP5, cGMP, 21 CFR Part 11, and industry best practices
Develop acceptance protocols and manage the execution of Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT) to validate system performance
Mentor and provide technical leadership to junior engineers and cross-disciplinary teams
Coordinate with clients, stakeholders, and regulatory bodies to ensure project success
Implement advanced automation strategies, including ISA-88 batch processing, historian integration, and alarm management
Troubleshoot complex automation challenges and drive continuous improvements in system performance
Travel up to 25% for on-site support, commissioning, and client engagement

QUALIFICATIONS

Professional degree in Electrical Engineering, Control Systems Engineering, Chemical Engineering, or a related field
Minimum of 8-15 years in automation and control system engineering, with a strong focus on Life Sciences projects
8-15 years of hands-on experience with Emerson DeltaV systems, focusing on system design and project execution
Proficiency in DeltaV Live and DeltaV Operate, including experience designing high-performance HMIs and operator interfaces
Expertise in ISA-101 HMI design principles and high-performance graphic design strategies
Strong experience in class-based configuration and design
Expertise in ISA-88 batch processing, historian solutions, and advanced control strategies
Proven experience managing large-scale capital projects in the Life Sciences industry
Strong knowledge of automation protocols (HART, Foundation Fieldbus, Profibus, Modbus TCP/IP, Ethernet/IP, OPC UA, IO-Link)
Deep understanding of industrial networking for communication between controllers, servers, and HMIs
Strong knowledge of cGMP, GAMP5, and regulatory compliance for biopharmaceutical manufacturing
Experience integrating electrical and process control systems
Strong leadership, organizational, and communication skills for cross-functional collaboration
Experience specifying and designing electrical components, including MCCs, VFDs, control panels, and power distribution systems
Knowledge of server infrastructure and virtualization technologies for robust DeltaV system deployment
Extensive experience designing and implementing batch control systems within regulated Life Sciences environments
Experience in OEM system integration using OPC UA, Ethernet/IP, and other industrial communication protocols
Ability to plan, specify, and manage DeltaV system licensing to optimize project implementation
Knowledge of Rockwell Automation, Inductive Automation Ignition, Siemens PCS7, or other DCS/SCADA systems is a plus

WORKING CONDITIONS

The work environment characteristics described here represent those an employee encounters while performing the essential functions of this job. Reasonable accommodation may be made to enable individuals with disabilities to perform essential functions.
Office Work:
Frequent use of computers, engineering tools, and industrial control systems

PHYSICAL DEMANDS

Occasional lifting, climbing, and working in production facilities during commissioning activities
Work may include working weekends, holidays, nightshift, and extended hours to meet deadlines and client requirements.

OUR PEOPLE

Empowered Individuals Employee-owned, we are able to hire the best and empower them to develop and deliver solutions
Rewarded & Motivated Investing in continuing education and world-class benefits keeps our staff motivated
Positive Attitudes Dedicated experts are committed in the long run and bring a positive, can-do attitude to your project
Knowledgeable Recognized industry experts reinforced with ongoing training remain knowledgeable on the latest industry trends and directions

Required Knowledge, Skills, and Abilities

Do you have Stable work history
Do you have Bachelors degree in Electrical, Control Systems, or Chemical Engineering, or related field
Do you have 815 years of automation and control system engineering experience, specifically in the Life Sciences/Pharmaceutical industry
Do you have Extensive hands-on experience with Emerson DeltaV systems (design, implementation, configuration)
Do you have Proficiency in DeltaV Live and DeltaV Operate
Do you have Strong knowledge of ISA-101 HMI design and high-performance graphic
Do you have Proven experience with ISA-88 batch processing
Do you have Experience in designing class-based configurations for scalable solutions
Do you have Deep understanding of GAMP5, cGMP, and 21 CFR Part 11 compliance
Do you have the Ability to lead full project lifecycles design through commissioning and validation
Do you have Expertise in integrating automation protocols (Ethernet/IP, Modbus TCP/IP, Foundation Fieldbus, Profibus, OPC UA)
Do you have Strong understanding of industrial networking and server infrastructure (virtualization, redundancy, cybersecurity)
Experience conducting and leading FAT/SAT activities
Do you have Strong electrical design knowledge, including MCCs, VFDs, power distribution, panel layouts
Do you have Excellent leadership, communication, and project management skills
Do you have Willingness to travel up to 25% and work extended hours or weekends if needed
Do you have Experience with other automation systems such as Rockwell, Siemens PCS7, or Ignition - Nice to have
Do you have Exposure to historian solutions and advanced data analytics - Nice to have
Do you have Familiarity with IO-Link and modern sensor communications - Nice to have
Are you working knowledge of alarm management strategies - Nice to have
Do you have Certifications in DeltaV, project management, or relevant automation standards- Nice to have
Must be a US Citizen or Green Card holder.