Senior Controls Process Engineer - Coating & Bonding

CrossFire Group; Warsaw (IN); Presencial; USD 100.000 - 130.000; Jornada completa

Descripción de la vacante

CrossFire Group is seeking a seasoned Controls Process Engineer for Coating & Bonding to design, implement, launch, and improve automotive production systems. You will ensure controls architecture and processes meet specifications and safety standards while supporting manufacturing and project teams.

The role focuses on developing electrical/controls documentation, collaborating with suppliers, supporting MES integration, driving OEE improvements, and mentoring maintenance and operations staff

Formación

• Bachelor's degree in Automation & Controls Engineering, Electrical Engineering, Electronics Engineering, Information Technology, or related field.
• Minimum of 8 years of manufacturing experience within the automotive industry.
• Experience with controls system design, development, commissioning, and troubleshooting.
• Proficiency with Siemens automation platforms, including TIA Portal, WinCC, and OPC UA.
• Experience integrating MES platforms, robotics, vision systems, sealing systems, and other industrial automation technologies.
• Strong PLC programming experience, including Allen‑Bradley control systems.
• Experience with automated dispensing and process control systems.
• Working knowledge of industrial robotics, including Fanuc and similar platforms.
• Understanding of process engineering principles and OEE performance metrics.
• Knowledge of NFPA electrical standards and industrial safety requirements.
• Experience supporting Body‑in‑White (BIW) bonding and sealing processes.
• Strong project management, organizational, and problem‑solving skills.

Responsabilidades

• Develop and maintain electrical and controls documentation, including specifications and technical acceptance criteria.
• Define and support system requirements related to SCADA, ANDON systems, torque tools, AGVs, robotics integration, safety controls, and related automation technologies.
• Collaborate with equipment suppliers, integrators, and line builders during project planning, design, installation, and commissioning phases.
• Ensure controls and automation standards are consistently applied across manufacturing operations.
• Support manufacturing operations through improvements in equipment reliability, facility controls, software applications, data collection, and backup processes.
• Assist with the implementation and integration of Manufacturing Execution Systems (MES) and third‑party automation equipment.
• Provide technical guidance and knowledge transfer to maintenance, engineering, and operations teams.
• Support coating, sealing, and bonding processes through system optimization and training initiatives.
• Partner with contractors, suppliers, and integrators to deliver projects on schedule and within budget.
• Maintain compliance with company standards related to quality, safety, intellectual property, and environmental requirements.
• Lead continuous improvement initiatives focused on productivity, equipment performance, and Overall Equipment Effectiveness (OEE).

Conocimientos

PLC programming

Troubleshooting

Automation concepts

OEE knowledge

Educación

Bachelor's degree in Automation & Controls Engineering / Electrical / Electronics / Information Technology

Herramientas

Siemens TIA Portal

WinCC

OPC UA

MES integration

Fanuc robotics

Descripción del empleo

CrossFire Group is seeking a seasoned Controls Process Engineer for Coating & Bonding to design, implement, launch, and improve automotive production systems. You will ensure controls architecture and processes meet specifications and safety standards while supporting manufacturing and project teams.

The role focuses on developing electrical/controls documentation, collaborating with suppliers, supporting MES integration, driving OEE improvements, and mentoring maintenance and operations staff