Senior Controls Engineer – Tooling & NPI Leader

GE Appliances, a Haier company; Louisville (KY); On-site; USD 110,000 - 140,000; Full time

Job summary

GE Appliances, a Haier company, is seeking a Senior Controls Engineer to join our Metal Stamping AME team in Louisville, KY. You will lead tooling design, NPI programs, and cost-reduction initiatives in a fast-paced manufacturing environment.

You will collaborate with design, Die Engineering, and Lean teams to ensure robust tooling and processes, while maintaining safety and quality across the value stream.

Qualifications

• Must have engineering degree and relevant manufacturing tooling experience.
• Experience with tooling procurement & sheet metal die design concepts is desirable.

Responsibilities

• Partner with part design engineers to develop robust Die Operational Lineups (DOLs).
• Lead Production Preparation Process (3P) to design tooling, equipment, and processes.
• Ensure tooling designs support ergonomic workstation design and single-piece flow.
• Apply EHS standards in tooling and equipment designs.
• Collaborate with leaders to align tooling with BoP, Lean, TPM initiatives.
• Work with factory operations to optimize material flow and productivity goals.
• Develop MCPs and MCIs with cross-functional teams.
• Incorporate DFMA principles early in product designs.

Skills

Lean process improvement

NPI program experience

Education

Bachelor’s degree in engineering or related discipline

Tools

3D CAD (ProE/SolidWorks/Creo)

Simulation software (Auto Form)

Job description

GE Appliances, a Haier company, is seeking a Senior Controls Engineer to join our Metal Stamping AME team in Louisville, KY. You will lead tooling design, NPI programs, and cost-reduction initiatives in a fast-paced manufacturing environment.

You will collaborate with design, Die Engineering, and Lean teams to ensure robust tooling and processes, while maintaining safety and quality across the value stream.