Senior Controls Engineer — Tooling & Lean Innovation

Haier US Appliance Solutions, Inc.; Louisville (KY); On-site; USD 90,000 - 120,000; Full time

Job summary

GE Appliances, a Haier company, in Louisville, KY, is seeking a Senior Controls Engineer to lead tooling and die design efforts, collaborate with design and manufacturing teams, and ensure processes meet EHS and quality standards.

You will apply DFMA/Lean principles, develop MCPs/MCIs, and drive continuous improvement across manufacturing operations, including 9-Step tooling design and safety-focused user-friendly equipment.

Qualifications

• 5+ years of tooling procurement and sheet metal die design concepts.
• Experience with die components and applications.
• Familiarity with 3D CAD (ProE, Solidworks, Creo or equivalent).

Responsibilities

• Lead and facilitate the Production Preparation Process (3P) to design and implement tooling and processes.
• Develop tooling and equipment designs aligned to value stream and Ergonomic workstation design.
• Ensure tooling meets EHS standards and supports single-piece flow and standard work.
• Collaborate with cross-functional teams to drive continuous improvement across manufacturing.

Skills

Die tooling

Sheet metal die design

Procurement experience

3D CAD

Education

Bachelor’s degree in engineering or related discipline

Tools

CAD software (ProE/Solidworks/Creo)

Job description

GE Appliances, a Haier company, in Louisville, KY, is seeking a Senior Controls Engineer to lead tooling and die design efforts, collaborate with design and manufacturing teams, and ensure processes meet EHS and quality standards.

You will apply DFMA/Lean principles, develop MCPs/MCIs, and drive continuous improvement across manufacturing operations, including 9-Step tooling design and safety-focused user-friendly equipment.