Senior Controls Engineer - Milwaukee

LSI - Logical Systems Inc.; Milwaukee (WI); On-site; USD 90,000 - 120,000; Full time

Benefits offered by this job

Medical, Dental, and Vision Plans

401K with Company Match

Paid Holidays and Vacation

Fitness Membership Reimbursement

Job summary

A leading engineering firm in Milwaukee is seeking a skilled Senior Controls Engineer to develop and implement automation systems. You will lead project teams, interface with clients, and ensure technical accuracy in control systems design. The ideal candidate has over 10 years of experience in engineering, with strong knowledge in PLC/DCS programming and client relations. This role offers comprehensive benefits, including medical, dental, and retirement plans, in a collaborative work environment.

Qualifications

• 10+ years of experience in a similar role.
• Licensure as a Professional Engineer (P.E.) is preferred.
• Experience with DCS and PLC program development.

Responsibilities

• Develop User Requirements and specifications documentation.
• Lead project teams for control systems execution.
• Perform I/O checkout and provide post-commissioning support.

Skills

Engineering degree

10 years engineering experience

Client relations

Team leadership

National Electric Code knowledge

Education

Degree in Electrical, Mechanical, Chemical Engineering or similar

Tools

Allen Bradley PLC5

Rockwell Automation

Siemens S7

OSIsoft PI

Job description

• Allen Bradley PLC5, SLC500, MicroLogix, ControlLogix
• Allen Bradley / Rockwell Automation

Logical Systems LLC (LSI), a leading provider of engineering and project management services since 1985, is seeking a skilled and experienced Controls Engineer to join our team in the Milwaukee area. As a growing company ranked 13th among the largest system integrators in the U.S. by Control Engineering in 2022, LSI continues to expand with offices across the U.S. and international locations in Canada and China. Recognized as a Top Workplace in the Memphis area from 2017 to 2021 by The Commercial Appeal and recognized as the Top Workplace in the Denver area in 2024 by The Denver Post, LSI offers a dynamic and collaborative work environment where your contributions will make an impact.

Job Summary

Senior Control Systems Engineers analyze user requirements and the design of process and/or mechanical equipment to design automation systems that control the process or machine in the desired manner. The engineer uses knowledge and experience in instrumentation, control valves, Motors/VFDs, control system electrical design, and PLC/DCS programming to deliver an automation system that meets the user’s needs utilizing the minimum essential design.

Senior Control Systems Engineers Demonstrate

• high integrity
• a commitment to surpassing client expectations
• a desire for continual challenge and development
• excellent written and verbal communication skills
• able to lead a controls engineering team effectively

Reports to: Operations Director

Job Responsibilities & Qualifications

• Interface with customers to develop User Requirements documentation
• Lead project teams to execute the controls hardware and/or software scope
• Develop control specification (control narratives) documentation based on User Requirements
• Perform initial feasibility studies for proposed projects, resulting in a feasibility-level cost estimate and supporting documentation for the project
• Mark‑up Process and Instrumentation Diagrams (P&IDs) for instrumentation and controls related changes and review drawings from the drafting team
• Design low‑voltage (up to 480V) electrical controls drawings, panel drawings, loop sheets, I/O drawings, and network drawings and review drawings from the drafting team
• Develop programs for Distributed Control Systems (DCS) and Programmable Logic Controllers (PLC) and/or oversee the program development done by others
• Human‑Machine Interface (HMI) development and SCADA configuration
• Historian configuration
• Develop testing plans for DCS and PLC programs to effectively test all aspects of a new program or program changes
• Simulate the DCS/PLC program and test the system using the testing plan
• Oversee electrical controls construction at the client’s site and verify that the system is being installed as designed – provide technical support to the construction effort
• Perform I/O checkout on the installed control system and document the checkout results
• Provide post‑commissioning support to the client’s operations, engineering, and maintenance personnel
• Travel to the client’s site as required

Required Experience / Abilities

• Degreed in Engineering (Electrical, Mechanical, Chemical, or similar), Computer Science, or similar scientific/technical field

Ideal Experience

• 10 years of experience in a similar engineering role
• At least 5 years’ experience with one or more of the following platforms:
  • Allen Bradley PLC5, SLC500, MicroLogix, ControlLogix
  • Siemens S7, PCS7
  • Emerson DeltaV, Ovation, Provox
  • Novatech D/3
  • Honeywell Experion
  • Foxboro I/A
• HMI/SCADA configuration experience with one or more of the following platforms:
  • Allen Bradley / Rockwell Automation
  • Inductive Automation
  • Wonderware
  • Siemens
  • iFix
  • Iconics
• Historian and/or data analytics experience with one or more of the following platforms:
  • OSIsoft PI
  • PTC Thingworx
  • Inductive Automation Ignition
  • Aspentech
  • Rockwell Automation
  • Siemens
  • Wonderware
• Experience in the selection, specification, and installation design of instrumentation, control valves, motors, VFDs and coordinated drive systems
• Current working knowledge of the National Electric Code (NEC) with the ability to locate solutions to code questions
• Licensed Professional Engineer (P.E.)
• Experience in electrical design of Electrical Panels, I/O systems, Motor/VFD/Motion/Robotic Controls, and Ethernet-based networks
• Field experience troubleshooting electrical controls problems in an industrial environment
• Industry experience in Food and Beverage, Chemical, Pharma, Semiconductor, Water & Wastewater, Refining, Pulp and Paper, Oil/Gas Pipeline, Power Generation, Electrical Transmission & Distribution, Material Handling, or Packaging
• Team Leadership and Client Relations Experience

Our Work-Life Balance Benefits

Our Work-Life Balance Benefits were created to attract and reward our employees, which includes healthcare, life, supplemental insurance, and wellbeing benefits. Features of our benefits are listed below, which may be based upon position, location, and other eligibility criteria.

Job Title: Senior Control Systems Engineer

Healthcare and Insurance Benefits

• Medical, Dental, and Vision Plans
• Company-paid Life and Accidental Death & Dismemberment
• Long-Term Disability Insurance (LTD)
• Short-Term Disability (Supplemental Option)
• Voluntary Life Insurance (Supplemental Option)
• Health Savings Accounts & Flexible Spending Accounts

Wellbeing Benefits

• Paid Holidays and Vacation
• Retirement – 401K and Roth 401K w/Company Match/Profit Sharing
• Paid Parental Leave
• Paid Sick Leave
• Dependent Care (FSA)
• Employee Assistance Programs
• Fitness Membership Reimbursement
• Paid Time-off for Charitable Involvement