Senior Controls Engineer - Forging & Automation

United Employment Group, Inc.

Tomball (TX)

On-site

USD 90,000 - 120,000

Full time

3 days ago
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Job summary

United Employment Group, Inc. seeks an experienced Controls Engineer for an onsite forging facility role. You will write and troubleshoot PLC programs on Allen-Bradley platforms, develop HMIs, and tune VFDs for press and conveyor systems.

Responsibilities include upgrading control systems, maintaining I/O lists and schematics, and ensuring OSHA‑compliant safety controls. You will collaborate with maintenance and production in a fast, hands‑on environment.

Qualifications

  • 3+ years hands-on PLC programming in manufacturing.
  • Proficient with Allen-Bradley Rockwell platforms.
  • HMI development and understanding of electrical schematics.
  • Strong troubleshooting mindset for complex control systems.
  • LOTO safety discipline and OSHA awareness.

Responsibilities

  • Write, modify, troubleshoot, and document PLC programs for forging lines.
  • Develop and modify HMI applications for operators and supervisors.
  • Program and tune VFD parameters across presses and conveyors.
  • Lead controls projects from scope to installation and commissioning.
  • Maintain electrical schematics, I/O lists, and revision history.

Skills

PLC programming
Industrial electrical systems
HMI development
Troubleshooting
Safety standards
LOTO

Education

Associate or Bachelor's degree in Electrical Engineering Technology or related field
Industrial Automation degree/field

Tools

FactoryTalk View
PanelView
RSLogix 5000 / Studio 5000
ControlLogix / CompactLogix
Siemens S7 / TIA Portal

Job description

United Employment Group, Inc. seeks an experienced Controls Engineer for an onsite forging facility role. You will write and troubleshoot PLC programs on Allen-Bradley platforms, develop HMIs, and tune VFDs for press and conveyor systems.

Responsibilities include upgrading control systems, maintaining I/O lists and schematics, and ensuring OSHA‑compliant safety controls. You will collaborate with maintenance and production in a fast, hands‑on environment.

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