Senior Controls Engineer

ZipRecruiter; Springboro (OH); On-site; USD 70,000 - 110,000; Full time

Job summary

Join a forward-thinking company as a Senior Controls Engineer, where you will manage controls for cutting-edge machinery. This role involves leading the development and implementation of control systems, troubleshooting issues, and driving continuous improvement projects. You'll have the opportunity to work in a collaborative environment that values quality and innovation. With a focus on safety and compliance, you'll contribute to a culture of excellence while enjoying a comprehensive benefits package. If you're passionate about engineering and looking to make a significant impact, this is the perfect opportunity for you.

Benefits

100% employer-paid medical, dental, and vision insurance

401K savings plan with matching contributions

Paid time off (4 weeks + 15 holidays)

Tuition assistance

Employee Referral Program

Career development opportunities

Flexible Spending Account (FSA)

Health Savings Account (HSA)

Qualifications

• 5+ years of control engineering experience in a manufacturing facility.
• Expert knowledge of PLC, HMIs, and various control systems.
• Ability to program software for machine controls and databases.

Responsibilities

• Lead application of machine code and troubleshooting of controls issues.
• Develop and implement new control systems for equipment.
• Support process capability studies and maintain safety standards.

Skills

Control Engineering

PLC Programming

Troubleshooting

Teamwork

Quality Management Systems

Continuous Improvement

Education

Bachelor's degree in Electrical Engineering

Equivalent experience

Tools

Allen Bradley

Ignition

SQL

AutoCAD Electric

Fanuc Robots

Keyence Sensors/Cameras

Job description

Job Description

Job Summary

The Senior Controls Engineer manages all controls aspects of existing and new machinery and equipment to meet business plan requirements.

Responsibilities

1. Lead efforts regarding the application of machine code throughout the plant.
2. Lead troubleshooting of controls issues on machinery and equipment.
3. Lead development and implementation of new controls systems required for new equipment and continuous improvement projects.
4. Support new product introductions (phase-ins/phase-outs) and engineering/revision changes as it impacts controls systems on equipment within the plant.
5. Track and maintain all PLC/Controls codes.
6. Lead efforts to upgrade and improve PLC controls and operations.
7. Lead bar code system implementation and maintenance throughout the plant.
8. Lead MES and SQL Server Database implementation and maintenance of existing and new systems.
9. Support process and machinery capability studies and equipment installations.
10. Support validation of all new and modified processes.
11. Participate when required in PFMEA and work instruction reviews.
12. Ensure that equipment meets all applicable industry electrical standards.
13. Identify and implement continuous improvement projects (e.g., cost reduction, efficiency improvement).
14. Lead controls specification development and review of electrical drawings for new machinery and equipment and modifications to existing machinery and equipment.
15. Support weekend work and off-shift work when required.
16. Support the production operator.
17. Travel to equipment integrator sites when required.
18. Maintain a safe and clean working environment.
19. Adhere to federal and state regulations.
20. Adhere to all company policies, processes, and procedures.
21. Performs other duties as requested, directed, or assigned.
22. Predictable and reliable attendance.

Position Qualifications

1. Bachelors degree in electrical or controls engineering or equivalent experience.
2. Minimum of five (5) years of control engineering experience in a manufacturing facility.
3. Expert working knowledge of PLC, HMIs, relays, contactors, servos, steppers, low voltage circuits, high voltage circuits, torque drivers, bar code systems, database storage, vision systems, etc.
4. Ability to effectively program the following types of software: Allen Bradley, Ignition, Keyence sensors/cameras, SQL (plus), Fanuc robots, AutoCAD Electric.
5. Experience with quality management systems.
6. Experience with bar code systems.
7. Working knowledge with machine electrical cabinet layout and machine controls.
8. Work as a team player.
9. Experience with TS 16949 and ISO 14001.
10. Computer skills including Microsoft Office.

Key Competencies

1. Focuses on Quality: Drives work results with a quality focus on actions and results.
2. Decision Making & Analysis: Makes sound decisions based upon a mixture of data-driven analysis, expertise, experience, and judgment; collects relevant information, seeking input from others, and identifies connections and/or root causes of problems.
3. Continual Improvement: Displays a consistent commitment toward producing the highest quality products or services, while keeping a focus on sustainability. Constantly looking for incremental improvements in work processes and results.
4. Takes Initiative: Exhibits strong drive for results and success; conveys a sense of urgency and drives issues to closure; persists despite obstacles and opposition.
5. Delivers Results: Achievement-oriented, feeling a sense of urgency to reach goals on time, if not before.
6. Teamwork: Works cooperatively with others to accomplish team goals and organizational objectives.
7. Communications: Exchanges thoughts, feelings, and information effectively.

Physical Requirements / Working Conditions

1. The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform essential functions.
2. Prolonged periods sitting at a desk and working on a computer in both an office and industrial environment.
3. Constantly operates a computer and other office equipment.
4. Ability to adjust focus, especially due to concentration on a computer screen.
5. May need to lift and carry up to 30 pounds and/or position the body to reach items on the floor/below knee level or reach overhead.
6. The person in this position needs to frequently move about in industrial environments.
7. Works in a temperature-controlled office environment and in industrial environments where safety shoes and safety glasses are mandatory.
8. The noise level in the work environment can be moderately loud.
9. Works in an environment with high voltage electricity present on the manufacturing lines which may require the use of personal protective equipment to protect the safety of the person.
10. May be required to recognize small numbers, letters, symbols, colors on prints, and/or operate field instruments/equipment.
11. May be required to travel to and navigate a variety of sites to fully understand material needs.
12. Must be able to manipulate equipment for calibration and modification.
13. Must be able to bend, lift, stretch, stoop, push, pull, stand, and carry as needed to inspect, service, and operate machinery, equipment, and gauges.
14. Visual acuity to read instructions, operate machines, and inspect parts produced.
15. The ability to respond quickly to sounds.
16. The ability to see and respond to dangerous situations.
17. The ability to wear personal protective gear correctly most of the day.

Why Join Us

Provided comprehensive 100% employer paid benefit plans to employees and their family, competitive salary and retirement program. CO employs a diverse and inclusive workforce.

Benefits Overview

1. Paid time off includes 4 weeks, 15 holidays, and parental leave.
2. 100% company-paid medical, dental, vision, short-term, long-term, and life insurance.
3. Flexible Spending Account (FSA) and Health Savings Account (HSA) offerings.
4. Company provided 401K savings plan with immediately vested matching contributions to help you save for retirement.
5. Voluntary benefits offerings.
6. Tuition assistance.
7. Employee Referral Program.
8. Employee development and career growth opportunities.

The Location Springboro, OH

The Battery Manufacturing Center is located in beautiful and historic Springboro Ohio. Life in Springboro is all about the quality and character of our community and that is why Springboro continues to be a top-ten-rated City to live, work, play, and raise a family. In fact, Springboro was rated #3 among the top 10 communities in greater Southwest Ohio. In essence, Springboro appeals to everyone from families to people looking for the perfect place to retire. Our great neighborhoods, excellent schools, safety, services, and amenities all contribute to Springboro's exceptional quality of life. Springboro offers a variety of public programming that includes outdoor concerts, festivals, and fireworks. Our enjoy bike and walking trails, an 18-hole public golf course, a charming and vibrant historic district, and 501 acres of parks.