Senior Controls Engineer

Controls & Automation Consultants; Nashville (TN); On-site; USD 90,000 - 130,000; Full time

Job summary

Controls & Automation Consultants in Nashville seeks a Senior Controls Engineer to design, program, build, and commission three custom automation lines for a medical technology project. You will work hands-on with PLC and HMI systems, interpreting customer specs and ensuring functionality aligns with requirements.

The ideal candidate has 5–10 years on bespoke automation projects, strong PLC/HMI skills, and experience with Beckhoff and Rockwell platforms.

Qualifications

• Bachelor's degree in Engineering or equivalent experience required.
• Strong PLC and HMI programming experience with Beckhoff and Rockwell familiarity.
• 5–10 years on custom automation projects with a hands-on approach.

Responsibilities

• Develop controls software using PLC and HMI platforms for custom equipment.
• Interpret specifications and ensure equipment meets approved requirements.
• Program and debug controls and robotic equipment per customer specs.
• Support start-up, installation, and commissioning through to acceptance.
• Create operation manuals and service documentation for equipment.
• Review control designs for correct functionality.
• Provide technical support and end-user training at customer sites.
• Perform preventative maintenance for safe, reliable operation.
• Maintain safe practices at build sites and customer premises.

Skills

PLC programming

HMI programming

Communication

Collaboration

Problem-solving

Education

Bachelor's degree in Engineering

Tools

Beckhoff

Rockwell

Cognex In-Sight Vision Systems

Job description

Senior Controls Engineer

Position Title & Basic Details

We're looking for a Senior Controls Engineer based in Nashville, Tennessee. This is a Contract position requiring 5-10 years of relevant experience. A Bachelor's degree in Engineering or a related field is strongly preferred.

Overview

In this role, you'll be responsible for the design, programming, build, and commissioning of three custom automation production lines for a medical technology project. The ideal candidate brings a solid foundation in PLC and HMI programming and thrives in a hands-on, collaborative environment.

Key Responsibilities

• Develop and design controls software using PLC and HMI platforms for custom automated equipment.
• Interpret customer specifications and ensure equipment functionality meets approved requirements.
• Program and debug controls and robotic equipment in line with customer specifications.
• Support machine start-up, installation, and commissioning through to customer acceptance.
• Create operation manuals and service documentation covering equipment functionality and set-up.
• Check controls designs and engineering details for correct functionality.
• Provide technical support and end-user training at the customer facility.
• Carry out requested preventative maintenance to support safe, reliable equipment operation.
• Maintain safe working practices at the build site and customer premises.

Requirements

• Education: Bachelor's degree in Engineering or equivalent experience.
• Technical Expertise: Proficiency in PLC and HMI programming; familiarity with Beckhoff and Rockwell platforms is a plus.
• Experience: Minimum 5-10 years working on custom automation projects.
• Soft Skills: Excellent communication, collaboration, and problem-solving abilities.

Preferred Qualifications

• Experience with Beckhoff HMI and Cognex In-Sight vision systems.
• Robot programming experience within automated machinery.
• Experience supporting design-to-commissioning projects with multiple modules and offline controllers.

Why Join Us?

• Growth Opportunities: Work with a team that will enhance your technical development.
• Innovative Environment: Engage with cutting-edge technologies and challenging projects.
• Team Culture: Join a collaborative group that values teamwork and innovation.

Interview Process

• Virtual Interviews: Conducted via Microsoft Teams.