Senior CNC Machinist

Hayes Performance Systems; Mequon (WI); On-site; USD 50,000 - 80,000; Full time

Job summary

Join a forward-thinking company as a Senior CNC Machinist, where your expertise will drive innovation and excellence. In this pivotal role, you'll operate and optimize advanced CNC machinery, ensuring the production of high-precision components. With a commitment to quality and efficiency, you'll lead process improvements and mentor junior team members. This dynamic environment fosters collaboration and continuous growth, making it an exciting opportunity for those passionate about machining and technology. If you're ready to make a significant impact in a thriving industry, this role is for you.

Benefits

Health Insurance

401(k) Plan with Company Match

Paid Time Off

Comprehensive Medical, Dental, and Vision Coverage

Qualifications

• 5+ years of CNC machining experience with setup and programming.
• Proficient in precision measurement tools and troubleshooting.
• Strong mechanical aptitude and ability to read blueprints.

Responsibilities

• Lead CNC machine operations and optimize production processes.
• Mentor junior machinists and ensure quality standards.
• Perform complex setups and inspections for high-precision components.

Skills

CNC Machining

Technical Blueprint Reading

Advanced Programming Edits

Precision Measurement Tools (CMM)

Troubleshooting Skills

Leadership and Mentoring

Process Optimization

Education

High School Diploma or Equivalent

Vocational Training in CNC Machining

Tools

CNC Machinery

CMM (Coordinate Measuring Machine)

Optical Tool Setters

Job description

Reports To: 1st Shift Production Supervisor

About Our Company:

Since 1946, Hayes Performance Systems has been a leader in innovation and excellence. Originally founded as H-H Products in Milwaukee, Wisconsin, we've grown from producing parts for outboard motors and small engines to becoming a global leader in braking and suspension systems. Our success is built on a foundation of craftsmanship, quality, and a relentless passion for innovation.

Today, Hayes serves industries such as powersports, cycling, agriculture, construction, and government. With a 155,000-square-foot headquarters in Mequon, Wisconsin, and dedicated team members across North America, Europe, and Asia, we are able to deliver exceptional products and solutions to meet the diverse needs of our customers worldwide.

At Hayes, our core values define who we are, shape our culture, and guide how we work. As part of the Hayes team, you’ll be joining a company that lives by these values:

• Empowered: We provide the tools and support you need to succeed.
• Passionate: We are driven to exceed expectations.
• Respectful: We honor the knowledge and contributions of all.
• Entrepreneurial: We encourage creativity and challenge the status quo.

When you join us, you become part of a company that drives success through innovation, collaboration, and dedication, no matter your role. If you're ready to be part of a team that values your contributions and is committed to your growth, Hayes is the place for you.

About the Role:

As a Senior CNC Machinist, you will lead by example in operating, setting up, and optimizing CNC machinery to produce high-precision components. This advanced-level role requires strong technical expertise, problem-solving skills, and leadership capabilities. You’ll drive process improvements, troubleshoot complex machining challenges, mentor junior machinists, and uphold our commitment to quality and efficiency on the production floor.

• Independently perform complex machine setups, changeovers, and tooling setups using indicators and optical tool setters
• Make advanced programming edits at the machine to enhance cycle time, part quality, and efficiency
• Operate multiple CNC machines simultaneously, ensuring part accuracy and consistency
• Perform advanced part inspections using tools such as CMM and conduct in-process inspections per SPC and work instructions
• Monitor and adjust tooling offsets; escalate as needed for quality or tooling issues
• Replace worn or broken tools and maintain accurate tooling records
• Track productivity via hour-by-hour boards and communicate any downtime or concerns promptly
• Lead troubleshooting for machining and tooling issues, working with maintenance and engineering teams
• Coordinate scrap disposition and support root cause analysis for nonconforming parts
• Mentor and train lower-grade operators, reviewing documentation and modeling best practices
• Maintain proficiency in at least seven (7) machining cells and support across cells to meet production targets
• Ensure proper program selection, part fixturing, and CNC validation during changeovers
• Support workflow and machine operation across all machining cells
• Perform routine preventative maintenance and escalate issues when necessary
• Contribute to Kaizen and other improvement events focused on minimizing waste and boosting performance
• Maintain 6S standards for safety, cleanliness, and organization
• Demonstrate professional behavior and teamwork; assist and collaborate across departments
• Accurately document production output, issues, and part/material discrepancies
• Support testing of new tools and equipment and assist with process validations
• Comply with all ISO standards and quality procedures

What We’re Looking For:

Education, Skills, Experience, and Knowledge:

• Minimum 5 years of CNC machining experience, including setup, programming, and process optimization.
• Strong mechanical aptitude and ability to read and interpret technical blueprints
• Proven experience performing complex setups and machining a variety of parts with minimal supervision
• Ability to make advanced programming edits directly at the machine
• Proficient in the use of precision measurement tools, including CMM
• Experience operating at least seven (7) different machines, including two non-similar types (one CNC-controlled)
• Knowledge of tooling offsets, complete setups, and fixture changeovers
• Demonstrated low scrap rate and material efficiency over the past six months
• Strong understanding of part defects, machine operations, and tooling applications
• Ability to troubleshoot part defects and determine necessary tooling solutions
• Capable of documenting part shortages, reporting production progress, and communicating clearly across shifts
• Excellent communication skills for training and shift-to-shift handoffs
• Strong focus on quality, safety, and continuous improvement
• Must be able to stand and work for 85-100% of the workday

Our Benefits Package:

At Hayes Performance Systems, we truly care about our team and offer a competitive benefits package designed to support your well-being and growth:

• Health Insurance: Comprehensive Medical, Dental, and Vision coverage
• 401(k) Plan: With company match to help secure your future
• Paid Time Off: Vacation days and holidays to relax and recharge.