Senior Automation & Process Engineer, Manufacturing Systems

Abbott Laboratories; Alameda (CA); On-site; USD 114,000 - 228,000; Full time

Job summary

Abbott in Alameda, CA is seeking an Advanced Process Engineer to lead manufacturing automation initiatives within TPM operations, translating R&D concepts into scalable production. You will design, validate, and sustain automated equipment and processes, partnering with Engineering, Quality, Supply Chain, and external manufacturers to deliver compliant, efficient solutions.

The role emphasizes process development, validation (IQ/OQ/PQ), data-driven improvements, and leadership of

Qualifications

• Bachelor's degree in Engineering or related technical discipline.
• 10+ years in process or manufacturing automation in regulated industry.
• Hands-on automation design, integration, commissioning and validation.
• Experience with IQ/OQ/PQ and data-driven problem solving.

Responsibilities

• Lead design, development, and implementation of automated manufacturing systems.
• Develop URS, equipment specs, and acceptance criteria.
• Manage vendor selection, FAT, SAT, installation, and commissioning activities.
• Drive improvements in equipment performance, reliability, uptime, and throughput using data.
• Lead process development from R&D through commercial production.
• Create robust, repeatable manufacturing processes focused on automation and scalability.
• Develop and maintain manufacturing documentation, including SOPs, PFMEAs, control plans, validation protocols, and DOE reports.
• Establish validated process parameters and operating ranges using statistical analysis.
• Evaluate manufacturing line layouts, capacity, and cycle times to optimize throughput and efficiency.
• Drive continuous improvement initiatives focused on yield, process capability, and cost reduction.
• Lead IQ/OQ/PQ and TMV validation activities and ensure regulatory compliance.

Skills

Automation systems

Process validation IQ/OQ/PQ

Statistical analysis

Python/SQL

Education

Bachelor's degree in Engineering

Tools

Python

SQL

Job description

Abbott in Alameda, CA is seeking an Advanced Process Engineer to lead manufacturing automation initiatives within TPM operations, translating R&D concepts into scalable production. You will design, validate, and sustain automated equipment and processes, partnering with Engineering, Quality, Supply Chain, and external manufacturers to deliver compliant, efficient solutions.

The role emphasizes process development, validation (IQ/OQ/PQ), data-driven improvements, and leadership of