Senior Aircraft Structures Assembly Technician

AAA USA; Reno (NV); On-site; USD 39,000 - 52,000; Full time

Benefits offered by this job

Paid lodging

Paid travel

Overtime opportunities

Referral programs

Health benefits

401(k) match

PTO & paid holidays

Job summary

AAA USA is seeking highly skilled Aircraft Structures Assembly Technicians for an opportunity supporting the manufacturing of advanced business aircraft in Red Oak, Texas. This role requires extensive hands-on experience with aircraft sheet metal, precision drilling, riveting, and structural fasteners.

Ideal candidates will have a minimum of 10 years in aerospace structures, the ability to read complex drawings, and a proven track record of high-quality work within tight tolerances.

Qualifications

• Minimum 10 years of hands-on aircraft structural assembly or aircraft sheet-metal experience.
• Experience performing precision structural assembly in aerospace manufacturing or aircraft production.
• Advanced proficiency in close-tolerance drilling, reaming, countersinking, and fastener installation.
• Extensive hands-on experience with solid riveting and pneumatic riveting equipment.
• Ability to read and interpret complex aircraft engineering drawings and manufacturing instructions.
• Willingness to complete a hands-on plate test in Mobile, Alabama, before assignment.

Responsibilities

• Perform precision aircraft structural assembly, fitting, installation, and fastening per drawings.
• Drill, ream, and countersink close-tolerance holes with edge distance and angularity.
• Install solid rivets, blind rivets, Hi-Loks, Hi-Lites, Jo-Bolts, and other fasteners.
• Assemble structural components with precision sheet-metal fitting and riveting.
• Operate rivet guns, drill motors, angle drills, torque wrenches and related tools.
• Use calipers, micrometers, depth gauges, grip gauges, go/no-go gauges.
• Interpret blueprints and work instructions.
• Maintain FOD prevention and safety standards.

Skills

Sheet metal work

Precision drilling

Riveting

Structural fastening

Engineering drawings interpretation

Precision measuring

Education

High school diploma or equivalent

Tools

Pneumatic riveting equipment

Job description

Must be willing to travel/temporarily relocate to Red Oak, TX.

Why Aerospace Professionals Choose AAA USA:

• Paid lodging Assistance.
• Paid Travel.
• Overtime Opportunities.

• Referral Programs.
• Medical, Dental & Vision Benefits.
• 401(k) with Company Match.
• Paid Time Off & Paid Holiday.

AAA USA is seeking highly skilled, experienced Aircraft Structures Assembly Technicians for an opportunity supporting the manufacturing of advanced business aircraft in Red Oak, Texas.

This is an excellent opportunity for accomplished aircraft structures professionals who take pride in precision workmanship, advanced structural assembly techniques, and delivering exceptional quality in an aerospace manufacturing environment.

We are specifically seeking experienced, high-performing technicians—not entry-level assemblers. Ideal candidates will have extensive hands‑on experience with aircraft sheet metal, precision drilling, riveting, structural fastening, and complex aircraft assemblies.

Responsibilities:

• Perform precision aircraft structural assembly, fitting, installation, and fastening in accordance with engineering drawings and manufacturing specifications.
• Drill, ream, and countersink close‑tolerance holes while maintaining required edge distance, pitch, spacing, and angularity.
• Install aircraft structural hardware, including solid rivets, blind rivets, Hi‑Loks, Hi‑Lites, Jo‑Bolts, and other specialized fasteners.
• Perform precision sheet‑metal fitting, alignment, riveting, and assembly of aircraft structural components.
• Operate pneumatic and electric tools, including rivet guns, drill motors, angle drills, torque wrenches, and specialized assembly equipment.
• Use precision measuring equipment, including calipers, micrometers, depth gauges, grip gauges, and go/no‑go gauges.
• Interpret complex aircraft blueprints, engineering drawings, work instructions, and manufacturing specifications.
• Perform structural sealing, surface preparation, and corrosion‑protection processes as required.
• Inspect completed work for dimensional accuracy, fastener installation quality, and compliance with applicable specifications.
• Identify and communicate manufacturing discrepancies and quality concerns.
• Maintain strict adherence to aerospace quality standards, safety procedures, and foreign object debris (FOD) prevention requirements.

Qualifications:

• Minimum 10 years of hands‑on aircraft structural assembly or aircraft sheet‑metal experience.
• Demonstrated experience performing precision structural assembly in an aerospace manufacturing or aircraft production environment.
• Advanced proficiency in close‑tolerance drilling, reaming, countersinking, and structural fastener installation.
• Extensive hands‑on experience with solid riveting, pneumatic riveting equipment, and aircraft structural hardware.
• Ability to independently read and interpret complex aircraft engineering drawings and manufacturing instructions.
• Strong working knowledge of aircraft sheet‑metal fabrication, structural fitting, and assembly techniques.
• Proficiency with precision measuring instruments and aerospace tooling.
• Demonstrated ability to produce high‑quality work within demanding dimensional and manufacturing tolerances.
• High school diploma or equivalent.
• Ability to successfully complete all required technical assessments and qualification requirements.
• Willingness and ability to complete a hands‑on plate test in Mobile, Alabama, before assignment.