Senior Aerothermal & Hypersonics Engineer — Hypersonic Flight

Mach Industries

Huntington Beach (CA)

On-site

USD 180,000 - 230,000

Full time

14 days+

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Benefits offered by this job

Health insurance
Retirement plans
Professional development

Job summary

Mach Industries in Huntington Beach, CA is seeking a Senior Aerospace Engineer – Aerothermal & Hypersonics to own high-speed aerodynamic and aerothermal design for hypersonic and atmospheric entry systems. This role targets 5–7+ years of experience turning complex aerospace work from concept through design, analysis, test, and fielding into scalable capabilities.

You will lead vehicle shaping, aero/aerothermal trades, and TPS/heat-shield evaluation, collaborating with materials, structures,

Qualifications

  • Bachelor's or Master's degree in Aerospace or Mechanical Engineering.
  • 5–7+ years of professional aerospace engineering experience.
  • Experience leading projects from concept through implementation.
  • Hypersonic aerodynamic design experience and related analysis.
  • Strong aerothermal and TPS knowledge; heat-shield familiarity a plus.
  • Proficiency with CFD and aerothermal tools listed above.

Responsibilities

  • Lead hypersonic vehicle shaping and aero/aerothermal trades.
  • Predict aerodynamic heating and support TPS design.
  • Develop TPS concepts, materials, and thermal performance assessments.
  • Perform trajectory-informed aerothermal environment predictions.
  • Collaborate with structures, propulsion, and systems engineering.
  • Build models, run trade studies, document assumptions and conclusions.
  • Establish and validate ground aerothermal/TPS test approaches.

Skills

Analytical skills
Documentation
Communication
Mentorship/leadership

Education

Bachelor's or Master's degree in Aerospace or Mechanical Engineering

Tools

STAR-CCM+
FUN3D
LociCHEM
US3D
CFD++
DATCOM
OpenVSP
MATLAB
Python

Job description

Mach Industries in Huntington Beach, CA is seeking a Senior Aerospace Engineer – Aerothermal & Hypersonics to own high-speed aerodynamic and aerothermal design for hypersonic and atmospheric entry systems. This role targets 5–7+ years of experience turning complex aerospace work from concept through design, analysis, test, and fielding into scalable capabilities.

You will lead vehicle shaping, aero/aerothermal trades, and TPS/heat-shield evaluation, collaborating with materials, structures,

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