Senior Aeronautical Engineer (TS/SCI)

NAXAVIA; Bedford (MA); On-site; USD 130,000 - 160,000; Full time

Job summary

A leading defense technology firm is seeking a Senior Aeronautical Engineer to lead air-vehicle integration and ensure the development of certified, airworthy systems. The ideal candidate will have extensive experience in aircraft systems integration, strong technical skills in CAD tools, and a valid TS/SCI clearance. This position is located in Bedford, MA, a vibrant area with a blend of suburban and urban amenities.

Qualifications

• U.S. Citizenship required due to government contract obligations.
• Deep experience in structural analysis and military environmental standards.
• Proficient in tools like CREO, NX, CATIA, and SolidWorks.

Responsibilities

• Lead engineer for integrating core hardware and interface modules onto diverse aircraft.
• Maintain and evolve 3D CAD assemblies and digital thread data.
• Develop flight test plans and conduct pre-flight testing.

Skills

Aircraft Systems Integration

3D CAD Engineering & Digital Thread Management

Flight Test Planning and Execution

Education

B.S. in Aeronautical, Aerospace, or Mechanical Engineering with 15+ years

Master’s in the same fields with 12+ years

Tools

CREO

NX

CATIA

SolidWorks

Job description

Job Overview

Join a high-impact defense technology initiative focused on advancing real-time aerial communication capabilities. This project is centered on a flexible, platform-agnostic system designed to deliver multi-level-secure data to operational environments. As the Senior Aeronautical Engineer, you will lead air-vehicle integration, transforming digital concepts into certified, airworthy systems that operate seamlessly across varied aircraft platforms.

Key Responsibilities

• Aircraft Platform Integration:
  • Lead engineer for integrating core hardware and interface modules onto diverse aircraft.
  • Coordinate with stakeholders including test centers and manufacturers for system certification and airworthiness documentation.
  • Perform system-level trade studies and conduct SWaP-C assessments to support design decisions.
• Digital Design & Engineering:
  • Maintain and evolve 3D CAD assemblies and digital thread data.
  • Integrate feedback into cross-functional teams for design alignment and system performance.
• System Lab Operations:
  • Oversee setup and execution of integration tests using aircraft-simulated environments.
  • Conduct pre-flight testing such as vibration, EMI/EMC, and thermal validation.
• Flight Test and Deployment:
  • Develop flight test plans and safety analyses; support live testing as an onboard or ground engineer.
  • Lead post-test analysis and implement lessons learned into subsequent system iterations.
• Leadership & Execution:
  • Track progress using an integrated master schedule and provide updates on program readiness.
  • Mentor mid-level engineers and support an agile, DevSecOps-based development culture.

Required Qualifications

• U.S. Citizenship required due to government contract obligations.
• B.S. in Aeronautical, Aerospace, or Mechanical Engineering with 15+ years in aircraft systems integration, or a Master\u2019s with 12+ years.
• Deep experience in structural analysis (FEM), wiring and harness integration, and military environmental standards.
• Proven success in transitioning systems from lab testing to operational deployment within DoD or USAF frameworks.
• Proficient in at least one of the following: CREO, NX, CATIA, SolidWorks. Familiarity with MBSE tools (e.g., SysML, CAMEO) is advantageous.
• Active TS/SCI clearance.

Preferred Experience

• Familiarity with open-architecture avionics or military digital ecosystems (e.g., ABMS, CJADC2).
• Understanding of multiband SATCOM systems, cryptographic hardware, and cross-domain solutions.
• Experience creating or reviewing military airworthiness documentation.
• Agile, Scrum, or SAFe certification and experience in DevSecOps environments.

Required Skill Sets

• Aircraft Systems Integration
• 3D CAD Engineering & Digital Thread Management
• Flight Test Planning and Execution

Why Bedford, MA?

Located in the heart of the Greater Boston tech corridor, Bedford offers a unique mix of suburban comfort and urban access. Residents enjoy outdoor recreation, cultural attractions, top-tier schools, and a thriving restaurant scene—all within reach of the region\u2019s innovation economy.