Senior Aero-Mechanical Engineer

Johnson Controls; New Freedom (York County); On-site; USD 90,000 - 130,000; Full time

Job summary

Johnson Controls is seeking a Senior Aero-Mechanical Engineer in New Freedom, PA to advance centrifugal compressor aerodynamics and CFD-driven product development. You will explore AI/ML-assisted design and digital workflows, collaborate with testing teams, and contribute to new refrigerant compressor technologies and high-efficiency HVAC solutions.

The role emphasizes design optimization, data-driven analysis, and leadership in engineering tools and processes, with opportunities to grow into

Qualifications

• Bachelor’s degree in mechanical or aerospace engineering and 3–5 years in compressors or turbomachinery.
• Strong understanding of fluid dynamics, thermodynamics, heat transfer, and turbomachinery fundamentals.
• Experience with CFD software (e.g., ANSYS CFX/Fluent, STAR-CCM+).
• Experience analyzing simulation and test data to support engineering decisions.
• Proficiency with Python/MATLAB and data analysis tools.
• Working knowledge of CAD systems for extracting dimensional data.
• Hands-on experience in assembly, testing, or prototype development.
• Strong communication and ability to manage multiple priorities in cross-functional teams.

Responsibilities

• Design, analyze, and optimize centrifugal compressors and flow-path components.
• Develop aerodynamic design methodologies and performance prediction capabilities.
• Investigate AI/ML and automated design workflows for optimization.
• Support compressor programs from concept through validation, including testing and reviews.
• Collaborate with test labs to instrument and evaluate prototype hardware.
• Drive improvements in performance, reliability, manufacturability, and cost.

Skills

Fluid dynamics

Thermodynamics

Heat transfer

Turbomachinery fundamentals

Python

MATLAB

CAD

Project management

Education

Bachelor’s degree in mechanical or aerospace engineering

Master’s degree in mechanical or aerospace engineering

Tools

ANSYS CFX

ANSYS Fluent

STAR-CCM+

Job description

## Senior Aero-Mechanical EngineerApply: New Freedom-Pennsylvania-United States of America: Full time: Posted Yesterday: WD30281487Job Description Johnson Controls is a global leader in smart, healthy, and sustainable buildings. Our mission is to reimagine building performance to serve people, places, and the planet. As a member of the Advanced Aero-Mechanical Engineering Team, you will play a key role in developing next-generation centrifugal compressor technologies used in industry-leading HVAC and refrigeration systems. This position combines aerodynamic design, advanced simulation, and data-driven engineering methods to improve compressor performance, reliability, and efficiency. The successful candidate will contribute to compressor development through aerodynamic design, CFD analysis, design optimization, and the application of emerging technologies such as Machine Learning (ML) and Artificial Intelligence (AI). You will help advance engineering methodologies, support global product development programs, and drive innovation in compressor design. This is an excellent opportunity for an engineer seeking technical growth, increased leadership responsibility, and the opportunity to influence future design processes and engineering tools. Duties and Responsibilities * Design, analyze, and optimize centrifugal compressors and related flow-path components using in-house and commercial engineering tools.* Develop and improve aerodynamic design methodologies, simulation processes, and performance prediction capabilities.* Investigate and implement advanced technologies and optimization techniques, including AI, ML, and automated design workflows.* Support compressor development programs from concept through validation, including design reviews, testing, and performance analysis.* Collaborate with test lab personnel to plan, build, instrument, and evaluate prototype hardware.* Support the development and implementation of new compressor components, manufacturing methods, and assembly processes.* Drive product and process improvements focused on performance, reliability, manufacturability, and cost reduction.* Coordinate development and prototyping activities to support engineering programs and product investigations.* Provide technical guidance to technicians, operators, and cross-functional project teams.* Support global engineering and manufacturing operations through collaboration and occasional international travel.* Participate in customer visits and technical discussions as required.* Perform other duties as assigned. Required Qualifications * Bachelor’s degree in mechanical engineering, Aerospace Engineering, or a related discipline.* 3-5 years of experience in compressors or other rotating equipment, or aerodynamic component design; alternatively, MSc or PhD in the same fields* Strong understanding of fluid dynamics, thermodynamics, heat transfer, and turbomachinery fundamentals.* Experience with CFD software such as ANSYS CFX, Fluent, STAR-CCM+, or equivalent tools.* Experience analyzing simulation and test data to support engineering decisions and product development.* Proficiency with engineering programming and data analysis tools such as Python, MATLAB, or similar platforms.* Working knowledge of CAD systems and the ability to extract dimensional and assembly information from 3D models.* Strong mechanical aptitude with hands-on experience in assembly, testing, troubleshooting, or prototype development.* Demonstrated ability to manage multiple priorities, work independently, and contribute effectively within cross-functional teams.* Strong verbal and written communication, organizational, and problem-solving skills.* Proficiency with Microsoft Office applications, including Excel, Word, and PowerPoint. Preferred Qualifications * Master’s degree in mechanical engineering, Aerospace Engineering, or a related field.* Experience with aerodynamic optimization, parametric studies, and design-of-experiments methodologies.* Knowledge of Machine Learning, Artificial Intelligence, surrogate modeling, or other data-driven engineering techniques.* Experience developing engineering automation tools, scripts, or digital workflows.* Experience working with large experimental, simulation, or operational datasets.* Experience with centrifugal compressor design and performance mapping. What You'll Work On * Advanced centrifugal compressor aerodynamic design* CFD-driven product development and optimization* AI-assisted compressor performance prediction* ML-based design and testing methodologies* Digital engineering and workflow automation initiatives* New refrigerant compressor technologies* High-efficiency and sustainable HVAC solutions Growth Opportunities * Successful candidates will have opportunities to:* Become technical leaders in compressor aerodynamics and turbomachinery.* Lead advanced design and optimization initiatives.* Drive the adoption of AI and ML technologies within product development.* Collaborate with universities, industry experts, and research organizations.* Expand into technical leadership, project leadership, or engineering management roles.* Influence future engineering tools, processes, and product strategies. Why Join Us? You will join a team that combines deep engineering expertise with emerging digital technologies to redefine how compressors are designed, optimized, and validated. If you are passionate about aerodynamics, innovation, and applying advanced analytical and AI-based tools to solve complex engineering challenges, we encourage you to apply. Join us and help shape the future of compressor technology. #LI-Onsite#LI-SI1Johnson Controls International plc. is an equal employment opportunity and affirmative action employer and all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, age, protected veteran status, genetic information, sexual orientation, gender identity, status as a qualified individual with a disability or any other characteristic protected by law. To view more information about your equal opportunity and non-discrimination rights as a candidate, visit EEO is the Law. If you are an individual with a disability and you require an accommodation during the application process, please visit here.