Sample Technician - Day Shift

Comar; Woodville (AL); On-site; USD 48,000 - 62,000; Full time

Job summary

Comar is seeking a Manufacturing Process Technician to operate and optimize injection molding processes, develop robust molds, and collaborate with Engineering, Quality, and Production to ensure high-quality outputs.

The role emphasizes leading DOE and CAPA projects, maintaining process docs, and delivering solutions that meet safety and quality guidelines. ISO knowledge and IQMS experience are valued in this position.

Qualifications

• RJG certified with 3+ years in molding process development.
• Strong understanding of molding processes and IQMS tooling.
• Experience with IQMS software and RJG monitoring systems.

Responsibilities

• Operate injection molding machines and auxiliary equipment to meet quality specs.
• Set up molds and establish process parameters with documented procedures.
• Lead DOE and CAPA initiatives for process improvements.
• Develop repeatable, robust molding processes with Engineering and Quality teams.
• Prepare and maintain process documentation and quality records.

Skills

Team leadership

Analytical thinking

Problem solving

Communication

Documentation

Education

RJG certified

3+ years as process technician / mold development

IQMS knowledge

Tools

IQMS Manufacturing software

RJG cavity pressure monitoring systems

Job description

“Quality & Safety are Top Comar Priorities”

• Be able to effectively operate equipment as required.
• Set up molds and establish process parameters in various molding machines using established documentation, tools, quality and production concepts in accordance with established safety procedures.
• Responsible for starting up machines to produce quality product within validated molding processes.
• Operates Injection molding machines and auxiliary equipment to manufacture product which conforms to quality specifications, at the rated output.
• Perform and maintain safe and efficient tool and machine set-up, operation, and process capabilities to meet customer on-time delivery and quality expectations.
• Perform startups including completion of all required quality management system documentation.
• For end- to end molding through secondary packaging equipment - troubleshoots quality/part issues by confirming plastic conditions and performing root cause analysis to determine true root cause solutions.
• Verify process parameters prior to start up and assure process is running to validated parameters.
• Identify machine problems and communicate to maintenance as required.
• Resolve basic mold issues and/or secondary packing equipment issues.
• Work with other molding team members to keep equipment running during breaks and callouts.
• Perform thorough product inspections and make appropriate decisions relative to product quality requirements.
• Work flexible shifts and overtime as needed and maintain reliable attendance.
• Lead project work for process improvements, Design of Experiments (DOE), and/or CAPA problem resolution for process development.
• Develop molds capable of running repeatable and robust molding processes by collaboratively working with Engineering, Quality, and Production teams.
• Employ and document process development procedures based on scientific molding principles, applicable Design of Experiments (DOE’s) and RJG technology. Ensure that the development history of molds is documented and forward to Document Control.
• Work with project engineers and tool room to inspect and benchmark molds in the tool room prior to beginning process development.
• Help refine and continuously improve process development capability and mold validation process.
• Develop ideal nominal processes while achieving or exceeding quoted cycle times.
• Trouble shoot production molds and assist Production as needed.
• Provide input on tool design at tool design meetings.
• Maintain required process documentation.
• Maintain a clean and safe work environment.
• Adhere to and communicate to others all plant Health, Safety and Quality guidelines and GMP.
• Other duties as assigned.

EDUCATION & EXPERIENCE

• RJG certified
• 3+ years experience as a manufacturing process technician and/or related training and experience in mold development.
• Working knowledge and understanding of the molding process, injection mold tooling, and RJG cavity pressure monitoring systems.
• Thorough understanding of scientific molding principles, and IQ-OQ-PQ validation process.

Preferred:

• Knowledge of IQMS Manufacturing software.
• Prior work experience in an ISO 90001/13485 environment.
• Experience in both Injection and extrusion molding equipment and production processes.

SKILLS-ABILITIES

• Self-motivated, conscientious, with a results-oriented mindset.
• Good time management, organizational and communication skills to work independently and also in a team environment.
• Ability to read and follow verbal and written instructions; write simple correspondence.
• Proficient with computers – Can log in to IQ and accurately enter production data and complete production forms (batch record)
• Basic math skills - add, subtract, multiply, and divide in all units of measure, using whole numbers, common fractions, percentages and decimals.
• Ability to use measuring devices such as Comparator, Dial indicator, Go/No Go gauges.
• Use Quality Control instruments such as calipers, gram scales and magna mike.
• Ability to work in a fast-paced manufacturing environment with demonstrated ability to handle and prioritize multiple tasks and demands.
• Strong technical aptitude, as well as analytical and problem-solving skills.
• Sound judgment - ability to work efficiently with many competing demands.
• Act as a role model for all plant Health, Safety and Quality guidelines and GMP.
• Ability to lead projects and teams of people for process improvements, DOE or CAPA problem resolution.
• Ability to work effectively across functions to achieve results.
• Ability to author documentation for process improvement, DOE or CAPA
• Ability to easily adjust plans between projects and troubleshooting production molds and assisting Production as needed.
• Effectively present process improvement and problem resolution solutions in one-on-one and small group situations to customers, clients, and other employees of the organization.

Equal Opportunity Employer
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