Ruggedized Electronics Assembly Technician

Torrey Holistics; Sterling (VA); On-site; USD 55,000 - 75,000; Full time

Benefits offered by this job

Medical, dental, and vision insurance

Paid time off and holidays

401k Retirement plan

Training and professional development

Job summary

Kform is seeking a Ruggedized Electronics Assembly Technician in Sterling, VA to assemble complex electro-mechanical systems for defense applications. You will follow detailed instructions, verify dimensions, and ensure traceability of all parts and test results.

Responsibilities include wiring, sealing, cabling, and enclosure assembly, with emphasis on quality and safety. On-site presence is required; prior experience in defense manufacturing is preferred.

Qualifications

• Must interpret assembly drawings, diagrams, BOMs, and work instructions.
• Strong attention to detail and workmanship.
• Ability to document results and follow controlled processes.

Responsibilities

• Assemble electro-mechanical products to spec using drawings and travelers.
• Install fasteners, brackets, panels, seals, and connectors; route wiring.
• Perform in-process inspections and tests; maintain traceability and documentation.

Skills

Reading drawings

Attention to detail

Mechanical aptitude

Communication

Independent work

Education

High school diploma or GED

Tools

Torque tools

Calipers

Multimeters

Inspection equipment

Job description

Build for the missionImagine catching a mis-crimp before system integration, saving hours of rework and keeping a delivery on schedule. At Kform, those moments matter. As a Ruggedized Electronics Assembly Technician, you’ll turn precise instructions into dependable, field-ready hardware used in critical defense applications.Our craftWe design and build real systems for harsh environments. Excellence here means pride in workmanship, discipline in documentation, and respect for the people who depend on what we ship.Your impactAssemble electro-mechanical products to spec using drawings, travelers, BOMs, and detailed work instructions.Install fasteners and inserts; mount brackets and panels; fit seals and connectors; route and terminate wiring and cable assemblies; place electronic components.Operate hand and power tools, torque tools, crimpers, and measuring instruments; use basic electrical test equipment safely and effectively.Execute clean cable routing, connector labeling, hardware installation, enclosure assembly, and final system integration.Apply adhesives, thread-lockers, sealants, and thermal interface materials per defined processes.Perform in-process inspections—verify workmanship, dimensions, hardware selection, configuration, and completeness.Run continuity, functional, and operational tests under approved procedures.Document labor, materials, serial numbers, and all test/inspection results accurately.Maintain clear product identification and configuration control, ensure traceability, and separate conforming from nonconforming material.Identify and communicate drawing, material, fit, process, or workmanship issues to engineering, quality, or production leadership quickly.Support prototype and first-article builds; provide actionable feedback to improve assembly methods, instructions, fixtures, and manufacturability.Assist with rework/repair, in-process and final inspection, packaging, kitting, and shipping prep as required.Keep your area orderly and safe; practice good housekeeping and 5S.Follow Kform procedures for quality, safety, cybersecurity, export control, and handling of controlled information.Protect customer information, technical data, materials, and hardware.Contribute to other production activities when business priorities shift.Qualifications you bringHigh school diploma, GED, or equivalent practical experience.1+ year of experience in mechanical/electronics assembly, manufacturing, maintenance, automotive repair, aviation, field service, or similar technical work.Ability to interpret assembly drawings, diagrams, BOMs, work instructions, and written procedures.Competence with common hand tools and measurement devices.Strong mechanical aptitude; exceptional attention to detail.Ability to detect hardware, component, material, and basic workmanship defects.Discipline in following controlled processes and documenting completed work accurately.Basic computer skills for accessing digital instructions and entering production data.Clear communication with technicians, engineers, quality, and production leadership.Works independently after training and thrives in a team setting.Reliable on-site presence in Sterling, Virginia.Meets eligibility requirements for assignments involving export-controlled products, technical information, or customer programs, as applicable.Stand-out experience2+ years assembling defense, aerospace, industrial, telecommunications, computing, robotics, or ruggedized electronics.Background in low-volume, high-mix manufacturing or new-product introduction.Hands-on assembly of sheet-metal enclosures, machined components, electronic systems, cable harnesses, control panels, or ruggedized equipment.Crimping, soldering, wire preparation, cable fabrication, and connector assembly expertise.Use of torque tools, calipers, multimeters, continuity testers, and inspection equipment.Familiar with IPC-A-610, IPC/WHMA-A-620, J-STD-001, ESD controls, or similar standards.Experience operating within ISO 9001 or AS9100 quality-management systems.Comfort completing travelers, inspection records, nonconformance reports, and electronic manufacturing records.Technical school, military technical training, apprenticeship, manufacturing certification, or related vocational education.How you’ll know you’re winningYour builds are precise, tidy, and reliable.You never bypass a step or documentation requirement.You raise issues early, preventing defects from advancing.You learn new products and processes rapidly.You maintain strong control over parts, tools, materials, and technical information.You collaborate with engineering and quality to continuously improve.You connect workmanship, traceability, and schedule performance to customer mission outcomes.Physical realities of the jobLong periods of standing or sitting at an assembly workstation.Frequent fine-motor work with small components, tools, fasteners, and wiring.Bending, reaching, kneeling, and moving among work cells.Lift and carry up to [40] pounds safely, with or without reasonable accommodation.Wear required PPE.Operate near machinery, fabrication processes, electronics, adhesives, and related production materials.Occasional overtime to support customer or production schedules.What you’ll receiveCompensation is competitive and based on your experience and demonstrated capability.Medical, dental, and vision insurancePaid time off and company holidays401k Retirement planTraining and professional-development opportunitiesOpportunities to work across prototype development, production, and advanced defense manufacturingFinal compensation and benefit details will be provided during the hiring process.About KformKform accelerates defense technology from concept through prototype into production by uniting engineering, machining, fabrication, electronics assembly, system integration, testing, and supply-chain support. We ship reliable hardware for demanding missions.Equal Employment OpportunityKform is an equal opportunity employer. Employment decisions are based on qualifications, merit, performance, and business needs. Kform does not discriminate on the basis of any characteristic protected by applicable federal, state, or local law. Reasonable accommodations are available for qualified individuals with disabilities throughout the application and employment process.