Robotics Specialist Engineer

Magna International Inc.; Troy (MI); On-site; USD 90,000 - 130,000; Full time

Job summary

Magna International Inc. is seeking a Robotics Specialist Engineer to analyze and resolve complex robotics, stamping presses, and MIG welding issues in automotive seat manufacturing.

You will utilize engineering software, simulation tools, and industrial automation to drive improvements and ensure safety and productivity. The role requires 36 months of related experience in robotics maintenance, expertise with PLCs/HMI, and knowledge of robotics sensors and industrial networks.

Qualifications

• 36 months of related experience in industrial maintenance or robotics.
• Experience with robotics sensors, PLCs, HMI programming, and industrial networks.

Responsibilities

• Analyze complex robotics, stamping presses, and MIG welding issues using engineering software and automation tools.
• Diagnose and repair electrical, electronic, and hardware failures in robotic systems and automation equipment.
• Support maintenance with root cause analysis and process improvements.

Skills

Robotics engineering

PLC programming

HMI programming

Industrial automation

System analysis

Education

Bachelor's degree in Electrical/Mechanical Engineering

Tools

Fanuc

ABB

Siemens Step7

RSLogix 500/5000

Profinet/Profibus

Job description

Worker Type: Regular / Permanent

About us

We see a future where everyone can live and move without limitations. That’s why we are developing technologies, systems and concepts that make vehicles safer and cleaner, while serving our communities, the planet and, above all, people. Forward. For all.

Group Summary

Magna is more than one of the world’s largest suppliers in the automotive space. We are a mobility technology company built to innovate, with a global, entrepreneurial-minded team. With 65+ years of expertise, our ecosystem of interconnected products combined with our complete vehicle expertise uniquely positions us to advance mobility in an expanded transportation landscape.

Job Responsibilities

Robotics Specialist Engineer wanted in Williamsburg, IA to analyze complex robotics, stamping press and MIG welding issues using engineering software simulation tools, process modeling and industrial automation for automotive seat manufacturing; diagnose and resolve electrical, electronics and hardware failures in robotic systems including sensors such as Keyence and Balluff, PLCs, HMI programming and industrial networks including profinet, Profibus and device.net; diagnose mechanical failures in robotic systems, including replacement of gears, servo motors, bearings and pneumatic actuators such as Parker, SMC and Festo; diagnose mechanical failures in robotic systems, including pneumatics and hydraulic actuators, hydraulic pumps, pressure controllers and flow regulators; configure mechanical and hydraulic presses including AIDA, Verson, Wia Mister, Schuler used in automotive stamping processes; define MIG welding parameters, including Lincoln Systems; and, adjust Resistance Spot Welding parameters in Bosch controllers. Perform PLC and HMI programming to drive cycle time and process improvements. Ensure that robotics and automation equipment interfaces with existing production equipment, including welding and material handling, press, and other assembly equipment. Troubleshoot and repair production equipment problems, including robots (material handlers and welders), conveyors, vision systems, camera systems, and HMIs. Attain safety, quality, and productivity goals. Support the maintenance team with root cause analysis and troubleshooting activities. Understand robotic safety protocols such as DCS zoning for assembly and press equipment. Install new or relocate existing equipment throughout the plant using equipment books, schematics, and blueprints for setup and teardown. Analyze and resolve complex problems involving robotics, stamping presses, and MIG welding; develop complete solutions using engineering software, simulation tools, process modeling, and industrial automation for automotive stamping facility; use Robotics Programming and Integration: including Fanuc, ABB, Yaskawa Motoman, Kuka, PLC and HMI Programming: Siemens (Step 7, TIA Portal, WinCC Flexible, Scout), Allen-Bradley (RSLogix 500, RSLogix 5000, Studio 5000, CCW, PanelBuilder), Vision Systems Programming: Fanuc iRVision, Keyence, Cognex, Stamping Presses: AIDA, Schuler, WIA, drive programming: Allen-Bradley PowerFlex, Bosch Rexroth (IndraWorks), WEG SuperDrive G2 (Inverter Parameterization Software), advanced MIG Welding Systems: Lincoln Electric, robotic welding devices, advanced Resistance Spot Welding (RSW) Systems: Bosch controllers, and, industrial communication protocols: Ethernet/IP, Profinet, Profibus, DeviceNet; and, perform continuous Improvement and Root Cause Analysis. Complete assigned work orders, daily downtime logs, required forms, and shift communication boards. Participate in shift handoff meetings and communicate with oncoming shifts. Maintain and update equipment records, schematics, blueprints, and files in an orderly fashion. Obtain training for professional development and to stay current on maintenance and safety requirements. Complete all work in accordance with IOSHA, NEC, JIC, and IDNR standards and regulations. Complete correspondence, forms, and reports using a personal computer and required software. Maintain department repair parts stock and inventory. Attend training as required and handle confidential information on a regular basis. Perform other duties as assigned.

Requires 36 months of related experience as an Industrial Maintenance Technician or Robotics Specialist Engineer. The related experience must include analyzing complex robotics, stamping press and MIG welding issues using engineering software simulation tools, process modeling and industrial automation for automotive seat manufacturing; diagnose and resolve electrical, electronics and hardware failures in robotic systems including sensors such as Keyence and Balluff, PLCs, HMI programming and industrial networks including profinet, Profibus and device.net; diagnose mechanical failures in robotic systems, including replacement of gears, servo motors, bearings and pneumatic actuators such as Parker, SMC and Festo; diagnose mechanical failures in robotic systems, including pneumatics and hydraulic actuators, hydraulic pumps, pressure controllers and flow regulators; configure mechanical and hydraulic presses including AIDA, Verson, Wia Mister, Schuler used in automotive stamping processes; define MIG welding parameters, including Lincoln Systems; and, adjust Resistance Spot Welding parameters in Bosch controllers.

What we offer

At Magna, you can expect an engaging and dynamic environment where you can help to develop industry-leading automotive technologies. We invest in our employees, providing them with the support and resources they need to succeed. As a member of our global team, you can expect exciting, varied responsibilities as well as a wide range of development prospects. Because we believe that your career path should be as unique as you are. Awareness, Unity, Empowerment: At Magna, we believe that a diverse workforce is critical to our success. That’s why we are proud to be an equal opportunity employer. We hire on the basis of experience and qualifications, and in consideration of job requirements, regardless of, in particular, color, ancestry, religion, gender, origin, sexual orientation, age, citizenship, marital status, disability or gender identity. Magna takes the privacy of your personal information seriously. We discourage you from sending applications via email to comply with GDPR requirements and your local Data Privacy Law. We see a future where everyone can live and move without limitations. That’s why we are developing technologies, systems and concepts that make vehicles safer and cleaner, while serving our communities, the planet and, above all, people. In the right environment, your ideas can turn into industry-changing automotive technologies and improve the lives of people around the world. Let's create the future of mobility, together.

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