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Programmers.io is seeking an experienced Mechanical/Mechatronics engineer in Cupertino, CA to design and build complex reliability fixtures interfacing with CT scanning systems. You will automate tests, analyze CT data with AI/ML, and collaborate across imaging, design, and failure analysis teams.
This role requires hands-on fabrication, independent project ownership, and strong documentation skills. Responsibilities include integrating fixtures within scanner constraints, developing Python
Design, build, and integrate complex mechanical reliability/stress-test fixtures for product testing, with the fixtures designed to interface directly with our CT (computed tomography) scanning systems. The goal is to stress test products under controlled mechanical conditions while enabling in-situ or sequential CT imaging to inspect internal structural/failure effects. This role requires a hands-on, self-driven engineer who can take a test concept from design through fabrication, CT-system integration, automation, and data analysis — largely independently.
Design and build custom mechanical fixtures to apply controlled stress (e.g., cyclic loading, vibration, bend/flex, thermal, or compression) to products under test
Integrate stress-test fixtures with CT scanner hardware — ensuring fixtures fit within scanner bore/stage constraints, are compatible with rotation stages, and don't introduce imaging artifacts (material selection, geometry, X-ray transparency)
Develop Python software to control test fixtures, synchronize stress cycles with CT scan sequencing, and automate data logging for long-duration/unattended testing
Apply AI/ML techniques to analyze CT imaging and reliability data — identifying failure onset, crack propagation, wear patterns, and predicting failure modes
Collaborate closely with CT/imaging, product design, and failure analysis engineering teams to align test design with product risk areas
Iterate quickly on fixture design based on test results and CT findings
Document fixture designs, integration procedures, and test results for reproducibility and cross-team use
Drive projects independently — identifying testing gaps, proposing solutions, and executing with minimal oversight