Research And Development Engineer

Suru; Marlborough (MA); On-site; USD 80,000 - 100,000; Full time

Job summary

A leading medical device company seeks an R&D Engineer to support the development of innovative catheter-based devices. This role involves hands-on experimentation, prototyping, and iterative design while collaborating with various teams to improve manufacturability. The ideal candidate should have 3-5 years of experience with catheter technologies, a Bachelor's degree in Engineering, and strong problem-solving skills. Join us to contribute to developing cutting-edge medical solutions.

Qualifications

• 3-5 years of experience with catheter-based medical devices in R&D or product development.
• Familiarity with design controls and design documentation.
• Ability to design, build, test, and iterate rapidly.

Responsibilities

• Participate in early-stage R&D activities for new catheter technologies.
• Conduct bench testing and performance experiments.
• Build and refine prototype catheter assemblies.

Skills

Hands-on experience with catheter technologies

Strong experimental and prototyping skills

Excellent analytical skills

Communication skills

Cross-functional collaboration skills

Education

Bachelor’s degree in Engineering

Job description

We are seeking an R&D Engineer to support the research, design exploration, feasibility testing, and early-stage development of innovative catheter-based medical devices. This role focuses on hands-on experimentation, prototyping, and iterative design work while partnering with cross-functional teams to mature concepts into robust, manufacturable solutions.

This is an excellent opportunity for an engineer with catheter product experience who enjoys technical problem-solving, building and evaluating prototypes, and contributing to the foundational work that shapes new device platforms. More senior candidates may be considered for expanded scope and leadership responsibilities.

Day-to-Day

R&D Exploration & Concept Development

• Participate in early-stage R&D activities for new catheter technologies and system architectures.
• Explore design concepts through rapid prototyping, feasibility builds, and iteration loops.
• Apply catheter-specific engineering methods such as extrusion, thermal bonding, braid/coil reinforcement, reflow, and component integration.
• Conduct bench testing, characterization studies, and performance experiments to evaluate design ideas.
• Analyze test outcomes, summarize findings, and translate results into actionable design recommendations.
• Identify technical risks and propose mitigation strategies based on data and engineering insight.
• Build and refine prototype catheter assemblies using R&D fabrication techniques.
• Troubleshoot mechanical performance issues, material interactions, and assembly methods.
• Collaborate with internal teams and external suppliers to procure prototype components and tooling.

Cross-Functional Collaboration

• Partner with manufacturing, process development, and quality engineering to ensure designs are on a path toward manufacturability and regulatory readiness.
• Provide R&D support during design transfer activities, including clarifying requirements, refining specifications, and supporting early pilot builds.
• Work closely with program managers to align technical work with program needs, timelines, and milestones.

Documentation, Design Controls & Technical Rigor

• Create and maintain R&D documentation including test methods, engineering reports, design rationale summaries, and prototype build records.
• Support risk assessments (pFMEA, design-level risk inputs) and contribute to verification/validation planning as designs mature.
• Participate in continuous improvement initiatives across the R&D organization, including test method refinement, equipment capability expansion, and knowledge-sharing.

Requirements / Qualifications

• Bachelor’s degree in Engineering or related technical discipline.
• 3–5 years of experience working with catheter-based medical devices in an R&D or product development environment.
• Hands-on experience with catheter technologies such as extrusion, reflow, thermal bonding, braiding, coil/wire reinforcement, or catheter assembly processes.
• Strong experimental and prototyping skills with the ability to design, build, test, and iterate rapidly.
• Familiarity with design controls, design documentation, and early-phase V&V preparation.
• Excellent analytical, communication, documentation, and cross-functional collaboration skills.