Reliability Engineer

Aegis Manufacturing & Engineering; Greeneville (TN); On-site; USD 90,000 - 130,000; Full time

Job summary

Aegis Manufacturing & Engineering is seeking a Reliability Engineer to improve equipment performance, reduce downtime, and drive continuous improvement in our industrial facility. You will develop reliability strategies and lead maintenance optimization.

Responsibilities include managing predictive and preventive maintenance (vibration, oil analysis, infrared thermography), leading RCFA investigations, prioritizing repairs, and supporting shutdowns.

Qualifications

• Bachelor's degree in Mechanical Engineering or a related field.
• 5+ years of experience in mechanical reliability within industrial manufacturing.
• Experience with predictive maintenance technologies such as vibration analysis, oil analysis, and infrared thermography.
• Knowledge of safety and process safety requirements.
• Familiarity with RCFA, RCMM, or similar methodologies.

Responsibilities

• Develop and implement reliability strategies in collaboration with maintenance, engineering, and operations teams.
• Manage predictive and preventive maintenance programs (vibration, oil analysis, infrared thermography).
• Provide technical support to troubleshoot equipment issues and develop effective solutions.
• Lead root cause failure analysis investigations to identify causes and prevent recurrence.
• Support shutdown planning and major maintenance activities and drive improvements in asset performance.

Skills

Mechanical engineering

Reliability engineering

Vibration analysis

RCFA

RCM

Process safety management

CMMS

Data analysis

Problem solving

Cross-functional collaboration

Education

Bachelor's degree in Mechanical Engineering

Tools

CMMS

Excel

Engineering analysis software

Job description

Reliability EngineerPosition OverviewWe are seeking an experienced Reliability Engineer to improve equipment performance, minimize unplanned downtime, and drive continuous improvement within an industrial manufacturing facility. This individual will develop and implement reliability strategies that enhance operational efficiency, improve equipment availability, and support safety and environmental compliance.The ideal candidate will have a strong background in mechanical equipment reliability, predictive and preventive maintenance, and root cause failure analysis. This role will work closely with maintenance, engineering, and operations teams to identify equipment issues, implement corrective actions, and improve long-term asset performance.Key ResponsibilitiesDevelop and implement equipment reliability strategies and performance goals in collaboration with maintenance, engineering, and operations teams.Manage and improve predictive and preventive maintenance programs, including vibration analysis, oil analysis, and infrared thermography.Provide technical support to maintenance personnel, supervisors, and engineers to troubleshoot equipment issues and develop effective solutions.Lead root cause failure analysis investigations to identify the causes of mechanical failures and prevent recurring issues.Evaluate equipment condition and recommend repair priorities, maintenance strategies, and equipment improvements.Support the planning and execution of facility shutdowns, turnarounds, and major maintenance activities.Identify, develop, and manage reliability improvement projects focused on equipment performance, operational efficiency, and cost reduction.Prepare engineering documentation and assist with the design and implementation of equipment upgrades and facility modifications.Review engineering designs and project specifications to ensure compliance with applicable safety requirements, industry standards, and internal guidelines.Assist in developing and maintaining mechanical engineering procedures and equipment safety standards.Review vendor technical documentation and participate in equipment inspections and testing as needed.Apply reliability-centered maintenance principles and industry best practices to improve equipment availability and reduce maintenance costs.Participate in site on-call or operational support responsibilities as required.Perform other duties as assigned.QualificationsBachelor's degree in Mechanical Engineering or a related engineering field.5+ years of relevant engineering experience, preferably within chemical processing, industrial manufacturing, or a similar process-driven environment.Experience with engineering project management, budgeting, and resource planning preferred.Demonstrated experience in mechanical equipment reliability, maintenance optimization, and failure prevention.Familiarity with industrial safety practices and process safety requirements.Technical Skills and KnowledgeStrong understanding of rotating equipment, including turbines, axial and centrifugal compressors, reciprocating and screw compressors, centrifugal pumps, positive displacement pumps, and diaphragm pumps.Knowledge of compressor control systems and industrial process control principles.Experience with predictive maintenance technologies, including vibration monitoring, oil analysis, and infrared thermography.Proficiency in Root Cause Failure Analysis (RCFA), Reliability-Centered Maintenance (RCM), or similar methodologies.Working knowledge of Process Safety Management (PSM).Strong troubleshooting, analytical, mathematical, and problem-solving skills.Ability to evaluate complex mechanical systems and develop practical, long-term engineering solutions.Excellent communication, organization, and cross-functional collaboration skills.Proficiency with computerized maintenance management systems (CMMS), Microsoft Excel, Word, and relevant engineering analysis software.You should be proficient in:Project ManagementData Analysis and Manipulation5 Why (Root Cause Analysis Method)Mechanical Design & EngineeringBudgeting / Forecasting ExperienceAnalysis ProgramsRoot Cause Analysischemical manufacturingProcess Safety ManagementReliability EngineeringMachines & technologies you'll use:CMMSExcelAnalysis Software