We are seeking a Reliability Engineer to improve equipment performance, reduce unplanned downtime, and support reliable operation of pharmaceutical manufacturing facilities and utility systems. The ideal candidate will have experience in preventive and predictive maintenance, equipment troubleshooting, root cause analysis, reliability improvement, and GMP-regulated operations.
Key Responsibilities:
- Develop, implement, and optimize preventive and predictive maintenance programs for manufacturing equipment and facility utility systems.
- Analyze equipment failures, downtime trends, and maintenance history to identify recurring issues and improve reliability.
- Conduct root cause analysis (RCA) and implement corrective and preventive actions to prevent equipment failures.
- Monitor equipment performance using key performance indicators (KPIs), including MTBF, MTTR, equipment availability, and maintenance costs.
- Support reliability improvement initiatives for pumps, motors, gearboxes, compressors, HVAC systems, chillers, boilers, and other plant utility equipment.
- Collaborate with maintenance, engineering, production, quality, and operations teams to improve equipment uptime and operational efficiency.
- Review equipment maintenance strategies, asset criticality assessments, failure mode and effects analysis (FMEA), and reliability-centered maintenance (RCM) activities.
- Identify opportunities to improve spare parts management, maintenance planning, and equipment lifecycle performance.
- Support equipment installation, commissioning, qualification, and startup activities for new or modified systems.
- Review equipment drawings, P&IDs, maintenance procedures, technical specifications, and equipment manuals.
- Ensure maintenance and reliability activities comply with GMP, EHS, site procedures, and applicable regulatory requirements.
- Participate in deviation investigations, change control, CAPA, and continuous improvement initiatives.
- Develop technical reports and recommend engineering solutions to reduce maintenance costs and improve asset performance.
Required Qualifications:
- Bachelor’s degree in Mechanical Engineering, Electrical Engineering, Industrial Engineering, or a related technical field.
- Experience in reliability engineering, maintenance engineering, or plant engineering.
- Knowledge of preventive maintenance, predictive maintenance, troubleshooting, and root cause analysis.
- Experience with rotating equipment, pumps, motors, compressors, HVAC, and facility utility systems.
- Understanding of maintenance KPIs, equipment criticality, and failure analysis.
- Familiarity with CMMS platforms and maintenance work order systems.
- Strong analytical, problem-solving, documentation, and cross-functional collaboration skills.
Preferred Qualifications:
- Experience in pharmaceutical, biotechnology, or other GMP-regulated manufacturing facilities.
- Knowledge of reliability-centered maintenance (RCM), FMEA, vibration analysis, and condition monitoring.
- Experience with chilled water, plant steam, heating hot water, compressed air, and other utility systems.
- Familiarity with SAP PM, IBM Maximo, or similar computerized maintenance management systems.
- Experience supporting commissioning, qualification, validation, and equipment lifecycle management.
- Knowledge of continuous improvement methodologies, including Lean and Six Sigma.