R26-0008 - Process Engineer

USI INC; Milpitas (CA); On-site; USD 115,000 - 125,000; Full time

Job summary

USI INC is seeking a highly organized Process Engineer to support Engineering activities at our Milpitas, CA location. This full-time position requires a bachelor's degree in engineering and at least 4 years of experience in process development.

The ideal candidate will develop and optimize processes for PCBA assembly, support product launches, and collaborate cross-functionally. Strong skills in decision-making, project management, and teamwork are essential for success in this role.

The expected pay rate ranges from $115,000 to $125,000 annually, depending on skills and experience.

Qualifications

• 4+ years of related experience in a manufacturing/process engineering role.
• Strong understanding of PCB assembly and SMT processes.
• Proficiency in statistical process control and quality management.

Responsibilities

• Develop and validate manufacturing processes for PCBA assembly.
• Support product launch activities from prototype to mass production.
• Analyze defects and implement corrective actions.

Skills

Decision making

Communication

Project management

Innovation

Leadership

Teamwork skills

Problem-solving skills

PCB assembly build processes

SMT process

Knowledge of PCBA manufacturing

PTH knowledge

Statistical process control

Education

Bachelor’s degree in an engineering field

Job description

USI/Asteelflash is actively looking for a highly organized and talented Process Engineer to help support the Engineering activities at our location in Milpitas, CA. This position is 100% onsite.

About The Job

Location: Milpitas, CA [Onsite]

Employment Type: Full-time, Exempt

Department: Engineering

Reports To: Engineering Manager

Responsibilities

Process Development & Optimization

• Develop, implement, and validate manufacturing processes for PCBA assembly (SMT, box build).
• Optimize production line layouts for efficiency and productivity.
• Define process parameters and control methods.
• Conduct time studies and capacity analysis.

New Product Introduction (NPI)

• Support product launch activities from prototype to mass production.
• Review Gerber files, BOMs, and assembly drawings for manufacturability (DFM/DFA).
• Create process flow charts, work instructions, and control plans.
• Coordinate pilot runs and process validation.

Equipment & Tooling Management

• Select and validate SMT equipment (printers, SPI, pick-and-place, reflow ovens, AOI).
• Support programming and optimization of equipment such as:
  • SMT lines (e.g., equipment from companies like ASMPT, Panasonic, Fuji Corporation)
  • Wave machines (e.g., Electrovert, SEHO, ERSA)
  • Conformal coating systems (e.g., PVA, Nordson)
• Ensure preventive maintenance plans are in place.
• Troubleshoot process and equipment-related issues.

Quality & Continuous Improvement

• Analyze defects and implement corrective actions (8D, RCA, FMEA).
• Monitor KPIs such as FPY, OEE, yield, scrap, and cycle time.
• Implement poka-yoke and mistake-proofing solutions.

Documentation & Compliance

• Develop SOPs, process instructions, and engineering change documentation.
• Ensure compliance with IPC standards (e.g., IPC-A-610).
• Maintain process documentation in ERP/MES systems.

Cross-Functional Collaboration

• Work closely with production, quality, supply chain, and R&D teams.
• Interface with customers for technical discussions and audits.
• Provide technical training to operators and technicians.

Requirements

Education / Qualification

• Bachelor’s degree in an engineering field or equivalent level of knowledge normally obtained through completion of a BS degree.

Experience (Years & Fields)

• Requires 4+ years of related experience.

Skills / Competencies

Soft Skills

• Decision making
• Communication
• Project management
• Innovation
• Leadership
• Teamwork skills
• Problem-solving skills

Technical Skills

• PCB assembly build processes
• SMT process
• Knowledge of PCBA manufacturing
• PTH knowledge
• Statistical process control

The expected pay rate for this position is $115,000.00 - $125,000.00 depending on specific skills and work experience.