Quality Process Engineer - Data-Driven QA & CI

Shaw Contract EMEA; Andalusia (AL); On-site; USD 70,000 - 90,000; Full time

Job summary

Shaw Industries is seeking a Quality Process Engineer to analyze quality trends and testing data, identifying opportunities for improvement and supporting operational excellence. You will provide technical troubleshooting and process improvements across Extrusion, Twisting, and Heatset labs and operations.

The role emphasizes SPC monitoring, root-cause analysis, and collaboration with suppliers and Yarn Technical teams to ensure product quality and performance.

Qualifications

• Bachelor’s degree in engineering or related field.
• Six Sigma Black Belt trained or willing to complete training.
• 1+ year manufacturing experience or equivalent.
• Proficient with spreadsheets, word processing, and presentation software.
• Ability to communicate ideas clearly in writing and speech.

Responsibilities

• Lead and participate in internal and external SMS audits, ensuring compliance with quality and operational standards.
• Support Extrusion, Twisting, and Heatset operations through quality leadership, technical expertise, data analysis, and continuous improvement initiatives.
• Lead SPC monitoring, analysis, and coaching efforts, utilizing statistical data to drive process improvements, reduce variation, and improve product quality.
• Drive root cause investigations, corrective actions, and preventive measures to reduce off-quality events and improve process performance.
• Partner with yarn suppliers, equipment vendors, and Yarn Technical to evaluate materials and systems, resolve quality concerns, and ensure products meet performance expectations.
• Serve as the quality representative during customer visits and feedback reviews, addressing concerns and supporting continuous improvement efforts.
• Lead laboratory operations, including equipment maintenance and calibration programs, ensuring testing accuracy, measurement integrity, equipment reliability, and technical support for laboratory personnel.
• Coordinate the development, revision, and implementation of SMS procedures and Standard Work to promote safe, consistent, and efficient operations.
• Lead the laboratory Tiered Accountability process and collaborate with plant-wide Tiered Accountability and cross-functional teams to drive quality and operational improvements.
• Provide oversight for facility Management of Change (MOC) activities and support the tracking and completion of corrective actions to ensure accountability and compliance.
• Partner with the Quality Manager to lead quality initiatives and provide backup leadership for quality operations, quality systems, compliance activities, audits, and continuous improvement programs.
• Prepare, analyze, and publish quality reports that monitor performance, identify trends, and support data-driven decision making and operational excellence.

Skills

Plan & Organize

Quality leadership

Statistical analysis

Six Sigma Black Belt

Written & verbal communication

Education

Bachelor's degree

Engineering degree preferred

Job description

Shaw Industries is seeking a Quality Process Engineer to analyze quality trends and testing data, identifying opportunities for improvement and supporting operational excellence. You will provide technical troubleshooting and process improvements across Extrusion, Twisting, and Heatset labs and operations.

The role emphasizes SPC monitoring, root-cause analysis, and collaboration with suppliers and Yarn Technical teams to ensure product quality and performance.