Quality Engineer in Orange

Energy Jobline ZR; Orange (VA); On-site; USD 80,000 - 110,000; Full time

Job summary

Rodney Hunt Inc is seeking a Quality Engineer to ensure product and process quality for gate manufacturing and water control systems. The role emphasizes process improvement, root cause analysis, and CAPA to maintain compliance with industry standards and customer requirements.

The successful candidate will work with manufacturing, engineering, and operations teams to drive continuous improvement, enhance product reliability, and raise customer satisfaction through effective quality programs and

Qualifications

• Bachelor’s degree in Mechanical Engineering or related field.
• Minimum 5 years of quality engineering in manufacturing.
• Strong understanding of welding, machining, coatings and assembly.
• Experience with ISO 9001 QMS.
• Familiarity with AWWA standards for gates and water control systems.
• CQE or pursuit of certification preferred.
• CWI certification desirable.
• LEAN/Six Sigma exposure essential.
• Experience in custom or job-shop environments.

Responsibilities

• Develop, implement, and maintain quality standards, procedures, and metrics for gate manufacturing and water control systems.
• Lead investigations of nonconformities and CAPA activities.
• Coordinate documentation for quality audits and customer approvals.
• Monitor quality performance data and drive corrective actions.
• Support supplier quality management and supplier audits.
• Train staff on quality procedures and standards.
• Drive continuous improvement to reduce waste and improve process capability.

Skills

Quality engineering

Root cause analysis

Statistical analysis

Measurement tools

Process improvement

Education

Bachelor’s degree in Mechanical Engineering

Tools

Minitab

ERP systems

CMM

Job description

Job DescriptionJob DescriptionAt Rodney Hunt, we are problem-solvers, focused on a common purpose: solving flow control challenges of the water & wastewater industry. As a global technology and engineering leader, we provide solutions for customers in industrial and municipal markets.

Job Overview:

Quality Engineer will play a critical role in ensuring that products and processes within our gate manufacturing and water control systems meet the highest standards of quality, safety, and reliability. This position will focus on process improvement, root cause analysis, and implementation of corrective actions to maintain compliance with industry standards and customer requirements. The Quality Engineer will work closely with manufacturing, engineering, and operations teams to drive continuous improvement initiatives and enhance overall product performance and customer satisfaction.

Key Responsibilities:

Quality Assurance & Control

• Develop, implement, and maintain quality standards, procedures, and metrics for gate manufacturing and water control systems.
• Conduct inspections and audits of incoming materials, in-process production, and finished products to ensure compliance with specifications.
• Establish and maintain control plans, process documentation, and inspection criteria to support consistent product quality.
• Monitor and analyze quality performance data, identifying trends and implementing solutions to prevent recurring issues.

Problem Solving & Root Cause Analysis

• Lead investigations of nonconformities, customer complaints, and internal quality concerns using structured problem-solving techniques (e.g., 5 Whys, Fishbone Diagram, FMEA, DMAIC).
• Coordinate and document corrective and preventive actions (CAPA) to address quality issues and ensure long-term resolution.
• Partner with cross-functional teams to implement process improvements that enhance production efficiency and product reliability.

Compliance & Standards

• Ensure compliance with relevant industry standards, specifications, and regulatory requirements (e.g., ISO 9001, AWWA standards for water control systems).
• Prepare and maintain documentation required for quality audits and customer approvals.
• Support internal and external audits by providing accurate and complete documentation.

Supplier Quality Management

• Work with suppliers to establish quality expectations and resolve issues with incoming materials.
• Perform supplier audits and assessments to ensure consistent material quality and compliance.

Training & Continuous Improvement

• Train production and inspection personnel on quality procedures and standards.
• Drive continuous improvement initiatives to reduce waste, improve process capability, and increase customer satisfaction.
• Utilize Lean Manufacturing and Six Sigma principles to support operational excellence.

Qualifications:

Education & Experience

• Bachelor’s degree in Mechanical Engineering, Industrial Engineering, Manufacturing Engineering, or related technical field.
• Minimum 5 years of quality engineering experience in manufacturing, preferably within heavy equipment, metal fabrication, or water control systems.
• Strong understanding of manufacturing processes including welding, machining, coatings, and assembly.
• Experience with quality management systems (QMS) such as ISO 9001.
• Familiarity with AWWA standards and specifications for gates, valves, and water control structures.

Skills & Competencies

• Proficiency with measurement tools (calipers, micrometers, CMM, etc.) and inspection techniques.
• Strong problem-solving and analytical skills with hands‑on approach to troubleshooting.
• Knowledge of statistical process control (SPC) and quality analysis tools.
• Excellent communication and collaboration skills to work effectively across teams.
• Proficiency in Microsoft Office Suite and or quality software systems (e.g., Minitab, ERP systems).

Qualifications:

• Certified Quality Engineer (CQE) or working toward certification.
• Certified Welding Inspection (CWI) highly
• Certifications such as ASQ or Six Sigma Green Belt.
• Experience in custom, project-based, or job-shop manufacturing environments.
• Working knowledge of statistical process control (SPC), MSA, LEAN Manufacturing and Six Sigma tools.
• Familiarity with FMEA, SPC, and root cause analysis tools.

Physical Requirements:

• Ability to work in a manufacturing environment with exposure to noise, heat, and moving machinery.
• Regularly required to stand, walk, bend, and lift up to 40 lbs.
• Occasional travel to suppliers, customers, or other company sites as required.

Equal Opportunity Employer

Rodney Hunt Inc is an Equal Opportunity/Affirmative Action employer. All qualified applicants will receive consideration for employment without regard to , , , , , , marital status, political affiliation, , , genetic information, or protected veteran status. We are committed to providing a workplace free of any discrimination or harassment.